Abstract: An electrode for lithium ion recharged battery cell includes current collectors, a cathode layer, a separator and a cohesive anode mass. The cohesive anode mass includes silicon as an active material and a polymeric binder. The polymeric binder is a homo-polymer or copolymer of one or more monomers selected from the group consisting of acrylic acid, 3-butenoic acid, 2-methacrylic acid, 2-pentenoic acid, 2,3-dimethylacrylic acid, 3,3-dymethylacrylic acid, trans-butenedioc acid, cis-butenedioc acid and itaconic acid and optionally an alkali metal salt thereof. The silicon can include 20 to 100% of the active material in the cohesive mass. The binder is mixed with the silicon to form the cohesive mass that adheres to the current collector and maintains the cohesive mass in electrical contact with the current collector.

Abstract: A composition including a plurality of electroactive porous particle fragments including silicon as an electroactive material is characterized in that each porous particle fragment includes a network of pores defined and separated by silicon containing walls. The network of pores suitably has a three dimensional arrangement of pores extending through the volume of the particle in which the pore openings are provided on two or more planes over the surface of the particle. The composition is useful as an electroactive material that is able to form an alloy with lithium and can be used in the fabrication of anodes for use in lithium ion secondary batteries. A method of fabricating the silicon containing porous particle fragments is also disclosed.

Abstract: Disclosed are a composite electrode material for a rechargeable battery; a method of making a composite electrode material; an electrode including the composite electrode material; cells including such electrodes; and devices including the cells. A composite electrode material for a rechargeable battery cell includes an electroactive material; and a polymeric binder including pendant carboxyl groups. The electroactive material includes one or more components selected from the group including an electroactive metal, an electroactive semi-metal, an electroactive ceramic material, an electroactive metalloid, an electroactive semi-conductor, an electroactive alloy of a metal, an electroactive alloy of a semi-metal and an electroactive compound of a metal or a semi-metal. The polymeric binder has a molecular weight in the range 300,000 to 3,000,000. 40 to 90% of the carboxyl groups of the binder are in the form of a metal ion carboxylate salt.

Abstract: Composite electrode material for a rechargeable battery cell includes an electroactive material; and a polymeric binder including pendant carboxyl groups, characterized in that (i) the electroactive material includes one or more components selected from the group including an electroactive metal, an electroactive semi-metal, an electroactive ceramic material, an electroactive metalloid, an electroactive semi-conductor, an electroactive alloy of a metal, an electroactive alloy of a semi metal and an electroactive compound of a metal or a semi-metal, (ii) the polymeric binder has a molecular weight in the range 300,000 to 3,000,000 and (iii) 50 to 90% of the carboxyl groups of the polymeric binder are in the form of a metal ion carboxylate salt. A method of making a composite electrode material, an electrode, cells including electrodes and devices using such cells are also disclosed.

Abstract: Disclosed are a composite electrode material for a rechargeable battery; a method of making a composite electrode material; an electrode including the composite electrode material; cells including such electrodes; and devices including the cells. A composite electrode material for a rechargeable battery cell includes an electroactive material; and a polymeric binder including pendant carboxyl groups. The electroactive material includes one or more components selected from the group including an electroactive metal, an electroactive semi-metal, an electroactive ceramic material, an electroactive metalloid, an electroactive semi-conductor, an electroactive alloy of a metal, an electroactive alloy of a semi-metal and an electroactive compound of a metal or a semi-metal. The polymeric binder has a molecular weight in the range 300,000 to 3,000,000. 40 to 90% of the carboxyl groups of the binder are in the form of a metal ion carboxylate salt.

Abstract: A composition including a plurality of electroactive porous particle fragments including silicon as an electroactive material is characterised in that each porous particle fragment includes a network of pores defined and separated by silicon containing walls. The network of pores suitably has a three dimensional arrangement of pores extending through the volume of the particle in which the pore openings are provided on two or more planes over the surface of the particle. The composition is useful as an electroactive material that is able to form an alloy with lithium and can be used in the fabrication of anodes for use in lithium ion secondary batteries. A method of fabricating the silicon containing porous particle fragments is also disclosed.

Abstract: An electrode for lithium ion recharged battery cell includes current collectors, a cathode layer, a separator and a cohesive anode mass. The cohesive anode mass includes silicon as an active material and a polymeric binder. The polymeric binder is a homo-polymer or copolymer of one or more monomers selected from the group consisting of acrylic acid, 3-butenoic acid, 2-methacrylic acid, 2-pentenoic acid, 2,3-dimethylacrylic acid, 3,3-dymethylacrylic acid, trans-butenedioc acid, cis-butenedioc acid and itaconic acid and optionally an alkali metal salt thereof. The silicon can include 20 to 100% of the active material in the cohesive mass. The binder is mixed with the silicon to form the cohesive mass that adheres to the current collector and maintains the cohesive mass in electrical contact with the current collector.

Abstract: An electrode for a rechargeable battery cell includes a substrate, e.g., a current collector and a particulate silicon forming active material in the electrode, along with a cellulose based binder. At least one chelating agent is provided, the chelating agent being capable of binding to the metallic impurities, e.g., divalent and/or trivalent impurities. The binder is mixed with the silicon particles to form a cohesive mass that adheres to the substrate. It has been found that cellulose based binders can also be used in cells where the active material is silicon if a chelating agent is also incorporated. The electrode can be used in a lithium ion rechargeable battery cell.

Abstract: Composite electrode material for a rechargeable battery cell includes an electroactive material; and a polymeric binder including pendant carboxyl groups, characterised in that (i) the electroactive material includes one or more components selected from the group including an electroactive metal, an electroactive semi-metal, an electroactive ceramic material, an electroactive metalloid, an electroactive semi-conductor, an electroactive alloy of a metal, an electroactive alloy of a semi metal and an electroactive compound of a metal or a semi-metal, (ii) the polymeric binder has a molecular weight in the range 300,000 to 3,000,000 and (iii) 50 to 90% of the carboxyl groups of the polymeric binder are in the form of a metal ion carboxylate salt. A method of making a composite electrode material, an electrode, cells including electrodes and devices using such cells are also disclosed.