Abstract: A valve timing control device, in effect a cam phaser, for an internal combustion engine. The valve timing control device includes a rotor connected to a camshaft and having a plurality of vanes. A stator is engaged with the rotor, and includes a plurality of webs. Pressure chambers are provided between each of the webs and vanes. The cam phaser is configured to automatically locate to its mid-lock position, without having to rely on electronic control. At least one embodiment of the present invention is configured to use cam torque to recirculate oil from one side of the vanes of the rotor to the other.

Abstract: A valve timing control device, in effect a cam phaser, for an internal combustion engine. The valve timing control device includes a rotor connected to a camshaft and having a plurality of vanes. A stator is engaged with the rotor, and includes a plurality of webs. Pressure chambers are provided between each of the webs and vanes. The cam phaser is configured to automatically locate to its mid-lock position, without having to rely on electronic control. At least one embodiment of the present invention is configured to use cam torque to recirculate oil from one side of the vanes of the rotor to the other.

Abstract: A dual clutch transmission (500) having a plurality of forward gears and at least one reverse gear (582) where the first gear is operatively engaged by a one-way clutch (594). A pair of actuator control valves (270, 272) is employed to move actuators to engage selective ones of the forward gear sets. A multiplex valve (284) is disposed in fluid communication between the pair of actuator control valves (270, 272) and the actuators associated with the forward gears of the transmission and is adapted to selectively provide fluid communication to the actuators to thereby select the forward gear ratios. A manual valve (185) is operatively connected to the gear shift selector (187) to control the actuator associated with reverse gear (582).

Abstract: An automatic transmission having high pressure actuation and low pressure lube includes a hydraulic circuit (110) having a source of pressurized fluid (112), an actuation circuit (114) that delivers pressurized fluid to actuate components of the transmission, and a cooling circuit (116) used to cool components of the transmission. The source of pressurized fluid includes a motor 118, a first pump 120 operatively driven by the motor 118, and a second pump 122 selectively driven by motor 118. A clutch mechanism 124 is connected between the motor 118 and the second pump 122 so as to selectively engage and disengage the second pump 122 in driven relationship with the motor 118 so that the second pump 122 selectively supplies pressurized fluid to the cooling circuit 116 when the clutch mechanism 124 is engaged.

Abstract: A dual clutch transmission having a hydraulic circuit for controlling and cooling the clutches of a dual clutch transmission having lube valves in fluid communication with a source of pressurized fluid and wherein the cooling flow is controlled by a solenoid which is adapted to move a valve member to produce a flow area through the valve that is an inverse function of the current delivered to the solenoid and so as to deliver a predetermined control solenoid pressure ultimately to each of the clutches of a dual clutch transmission.

Abstract: An automatic transmission having high pressure actuation and low pressure lube includes a hydraulic circuit (110) having a source of pressurized fluid (112), an actuation circuit (114) that delivers pressurized fluid to actuate components of the transmission, and a cooling circuit (116) used to cool components of the transmission. The source of pressurized fluid includes a motor 118, a first pump 120 operatively driven by the motor 118, and a second pump 122 selectively driven by motor 118. A clutch mechanism 124 is connected between the motor 118 and the second pump 122 so as to selectively engage and disengage the second pump 122 in driven relationship with the motor 118 so that the second pump 122 selectively supplies pressurized fluid to the cooling circuit 116 when the clutch mechanism 124 is engaged.

Abstract: A control system is provided for a multiple clutch transmission (10) having at least three synchronizers (74, 76, 78, 80) with opposed acting alpha and beta pressure chambers (106, 104) to selectively synchronize alpha or beta gears with a rotating shaft. The control system includes a pressure source (124), a sump (120), a first multiplex valve (160) having a first position allowing fluid communication of alpha and beta chambers for two synchronizers (74, 76) with the pressure source (122) and diverting alpha and beta pressure chambers (106, 104) of remaining synchronizers (80, 78) to sump (120). The first multiplex valve (160) has a second position reversing the above action. A second multiplex valve (164) connected with the first multiplex valve (160) having a first position connecting alpha and beta chambers (106, 104) of a given synchronizer with the pressure source (122) and alpha and beta chambers (106, 104) of the other synchronizer with the sump (120).

Abstract: An automatic transmission for a hybrid vehicle includes a hydraulic circuit (110) having a source of pressurized fluid (112), an actuation circuit (114) that delivers pressurized fluid to actuate components of the transmission, and a cooling circuit (116) used to cool components of the transmission. The source of pressurized fluid includes a first pump (134) that is operatively driven by the internal combustion engine of the hybrid vehicle and a second pump (136) that is operatively driven by the electric motor (138). The second pump (136) acts to supply pressurized fluid to the cooling circuit (116) when the first pump (134) is operatively driven by the internal combustion engine under certain predetermined conditions.

Abstract: A software calibration strategy for calibrating solenoid controlled valves and valve systems in an automatic transmission. The strategy includes identifying a characteristic equation for the valve or valve system that is a mathematical relationship between a current applied to the solenoid and the pressure at the output of the valve or valve system. The valve or valve system is coupled to a test stand that depicts the operation of the valve or valve system in the transmission. Current signals are applied to the valve or valve system, and the output pressures are measured to determine coefficients in the equation using a curve fitting function. The coefficients are then stored in a control unit.

Abstract: An automatic transmission for a hybrid vehicle includes a hydraulic circuit (110) having a source of pressurized fluid (112), an actuation circuit (114) that delivers pressurized fluid to actuate components of the transmission, and a cooling circuit (116) used to cool components of the transmission. The source of pressurized fluid includes a first pump (134) that is operatively driven by the internal combustion engine of the hybrid vehicle and a second pump (136) that is operatively driven by the electric motor (138). The second pump (136) acts to supply pressurized fluid to the cooling circuit (116) when the first pump (134) is operatively driven by the internal combustion engine under certain predetermined conditions.

Abstract: A dual clutch transmission having a hydraulic circuit for controlling and cooling the clutches of a dual clutch transmission having lube valves in fluid communication with a source of pressurized fluid and wherein the cooling flow is controlled by a solenoid which is adapted to move a valve member to produce a flow area through the valve that is an inverse function of the current delivered to the solenoid and so as to deliver a predetermined control solenoid pressure ultimately to each of the clutches of a dual dutch transmission.

Abstract: A dual clutch transmission (500) having a plurality of forward gears and at least one reverse gear (582) where the first gear is operatively engaged by a one-way clutch (594). A pair of actuator control valves (270, 272) is employed to move actuators to engage selective ones of the forward gear sets. A multiplex valve (284) is disposed in fluid communication between the pair of actuator control valves (270, 272) and the actuators associated with the forward gears of the transmission and is adapted to selectively provide fluid communication to the actuators to thereby select the forward gear ratios. A manual valve (185) is operatively connected to the gear shift selector (187) to control the actuator associated with reverse gear (582).

Abstract: An automatic transmission having at least one hydraulic valve with flow force compensation. The hydraulic valve includes a valve body having a valve bore and at least one inlet and at least one outlet adapted to provide fluid communication with a source of pressurized hydraulic fluid and a return to the source of pressure. A valve member is slidingly disposed within the valve body that includes at least one valve element having an outer diameter and a metering face. The metering face is adapted to control the flow of pressurized hydraulic fluid between the inlet and the outlet of the valve body. The metering face includes a flow force compensating annular void disposed adjacent to the outer diameter that is defined by a lead angle ? measured between the outer surface and a line intersecting the outer surface and tangential to the annular void.

Abstract: Calibration data transfer systems are described for use in conjunction with, for example, automotive components such as but not limited to transmission systems. The systems employ devices, such as but not limited to barcode systems such as 2D barcodes, radio frequency identification devices (RFID), digital data storage systems such as CD-ROM's, and the like, to record and/or store data thereon. The data can include information, such as but not limited to solenoid calibration curve coefficients and the like. The data contained on these devices can be accessed by a data retrieval system, such as a scanner, and transferred, for example, to a transmission control unit.

Abstract: A control system is provided for a multiple clutch transmission (10) having at least three synchronizers (74, 76, 78, 80) with opposed acting alpha and beta pressure chambers (106, 104) to selectively synchronize alpha or beta gears with a rotating shaft. The control system includes a pressure source (124), a sump (120), a first multiplex valve (160) having a first position allowing fluid communication of alpha and beta chambers for two synchronizers (74, 76) with the pressure source (122) and diverting alpha and beta pressure chambers (106, 104) of remaining synchronizers (80, 78) to sump (120). The first multiplex valve (160) has a second position reversing the above action. A second multiplex valve (164) connected with the first multiplex valve (160) having a first position connecting alpha and beta chambers (106, 104) of a given synchronizer with the pressure source (122) and alpha and beta chambers (106, 104) of the other synchronizer with the sump (120).

Abstract: A software calibration strategy for calibrating solenoid controlled valves and valve systems in an automatic transmission. The strategy includes identifying a characteristic equation for the valve or valve system that is a mathematical relationship between a current applied to the solenoid and the pressure at the output of the valve or valve system. The valve or valve system is coupled to a test stand that depicts the operation of the valve or valve system in the transmission. Current signals are applied to the valve or valve system, and the output pressures are measured to determine coefficients in the equation using a curve fitting function. The coefficients are then stored in a control unit.

Abstract: An automatic transmission having at least one hydraulic valve with flow force compensation. The hydraulic valve includes a valve body having a valve bore and at least one inlet and at least one outlet adapted to provide fluid communication with a source of pressurized hydraulic fluid and a return to the source of pressure. A valve member is slidingly disposed within the valve body that includes at least one valve element having an outer diameter and a metering face. The metering face is adapted to control the flow of pressurized hydraulic fluid between the inlet and the outlet of the valve body. The metering face includes a flow force compensating annular void disposed adjacent to the outer diameter that is defined by a lead angle ? measured between the outer surface and a line intersecting the outer surface and tangential to the annular void.

Abstract: An automatic transmission having a pressure regulator with flow force compensation. The pressure regulator includes a valve body having a valve bore and at least one inlet and at least one outlet adapted to provide fluid communication with a source of pressurized hydraulic fluid and a return to the source of pressure. A valve member is slidingly disposed within the valve body that includes at least one valve element having an outer diameter and a metering face. The metering face is adapted to control the flow of pressurized hydraulic fluid between the inlet and the outlet of the valve body. The metering face includes a flow force compensating annular void disposed adjacent to the outer diameter that is defined by a lead angle ? measured between the outer surface and a line intersecting the outer surface and tangential to the annular void.

Abstract: A hydraulic circuit for controlling the application of pressurized cooling fluid to the clutches of a dual clutch transmission including a cooling unit in fluid communication with a source of the pressurized cooling fluid and adapted to exchange heat from the cooling fluid with another media. The circuit also includes at least one regulator in fluid communication with the source of the pressurized cooling fluid and separately in fluid communication with the cooling unit, and with the clutches. The regulator is adapted to operatively provide the cooling fluid to the clutches. The circuit further includes at least one control actuator adapted to selectively control the regulator to provide a first variable predetermined amount of cooling fluid from the cooling unit to the clutches as primary cooling, and to provide a second variable predetermined amount of cooling fluid from the source to the clutches thereby supplementing the cooling fluid from the cooling unit.

Abstract: An autonomous solenoid controller which in its broad aspect includes a microprocessor, a communication bus, and a solenoid driver. The microprocessor includes logic in order to control drivers for at least one solenoid. The communications bus is operably connected to the microprocessor so that the communications bus and the microprocessor communicate with one another. The communication bus communicates with an outside transmission control unit. The solenoid driver is electrically connected between the microprocessor and the solenoid, such that the microprocessor commands the solenoid driver to alter the position of the solenoid.