Abstract: A method for controlling the processing of varying shipment sets of one or more item(s) in an automated packaging system for packaging said varying shipment sets in custom-sized boxes made from cardboard blanks, said packaging system comprising a plurality of processing stations performing different operations on said shipment sets, said operations including transporting said shipments sets to and through said stations, said method comprising: acquiring information about one or more physical properties of a shipment set or the item(s) forming the shipment set, determining based on said information if the shipment set needs or allows a specific treatment in or on the transport to and through one or more of said processing stations within said packaging system, and configuring said one or more of said processing stations with instructions for said specific treatment of said shipment set.

Abstract: A flap folding unit (90) for folding flaps of lids of boxes, comprising a hinged guiding element (94) adapted for contacting a flap to be folded upon relative movement of the guiding element and the flap and guiding the flap towards its intended final position and an extendable pusher (96) adapted for pushing the flap into its intended final position.

Abstract: A method for automatically closing an open packaging box with a cardboard lid, said box comprising a polygonal bottom panel defined by three or more bottom panel edges and sidewalls joined over respective crease lines to said bottom panel edges, each sidewall forming a substantially right angle with the bottom panel, said lid comprising a polygonal top panel defined by three or more top panel edges and corresponding to the bottom panel of the box to be closed and flaps joined over respective crease lines to said top panel edges and adapted for being folded onto a corresponding one of said sidewalls, the method comprising a step of folding each flap along the respective crease line partially towards a position, in which the flap forms a substantially right angle with said top panel and placing the lid above said box such that the top panel and the bottom panel are substantially aligned and such that, seen onto each sidewall, each flap overlaps one of the sidewalls, a step of releasing the lid allowing it to be

Abstract: A method for controlling the processing of varying shipment sets of one or more item(s) in an automated packaging system for packaging said varying shipment sets in custom-sized boxes made from cardboard blanks, said packaging system comprising a plurality of processing stations performing different operations on said shipment sets, said operations including transporting said shipments sets to and through said stations, said method comprising: acquiring information about one or more physical properties of a shipment set or the item(s) forming the shipment set, determining based on said information if the shipment set needs or allows a specific treatment in or on the transport to and through one or more of said processing stations within said packaging system, and configuring said one or more of said processing stations with instructions for said specific treatment of said shipment set.

Abstract: A flap folding unit (90) for folding flaps of lids of boxes, comprising a hinged guiding element (94) adapted for contacting a flap to be folded upon relative movement of the guiding element and the flap and guiding the flap towards its intended final position and an extendable pusher (96) adapted for pushing the flap into its intended final position.

Abstract: A method for automatically closing an open packaging box with a cardboard lid, said box comprising a polygonal bottom panel defined by three or more bottom panel edges and sidewalls joined over respective crease lines to said bottom panel edges, each sidewall forming a substantially right angle with the bottom panel, said lid comprising a polygonal top panel defined by three or more top panel edges and corresponding to the bottom panel of the box to be closed and flaps joined over respective crease lines to said top panel edges and adapted for being folded onto a corresponding one of said sidewalls, the method comprising a step of folding each flap along the respective crease line partially towards a position, in which the flap forms a substantially right angle with said top panel and placing the lid above said box such that the top panel and the bottom panel are substantially aligned and such that, seen onto each sidewall, each flap overlaps one of the sidewalls, a step of releasing the lid allowing it to be

Abstract: A creasing unit for creating fold lines in cardboard, comprising two crease rollers, each crease roller having a circumferential protrusion adapted for indenting cardboard to create a fold line, wherein the crease rollers are rotatably mounted next to each other such that each crease roller can rotate about its own center axis and each crease roller is movable between at least a first position for creating a fold line and a second position for either allowing cardboard to pass the respective crease roller without being indented by the respective crease roller or for creating an additional indented line being less deep than the fold line.

Abstract: A system for creating custom-sized cardboard blanks for folding packagings comprises a first and at least a second supply for fanfold cardboard, a control unit (e.g., microprocessor) that calculates, based on order information regarding the desired minimum dimensions of a current packaging, under predefined optimization criteria a first blank layout for folding the packaging, said blank layout comprising a leading edge and an ending edge and transverse and longitudinal crease lines dividing the blank having a desired length and width into panels, defines, based on predefined criteria, areas around the transverse crease lines and the leading and ending edges, in which no transverse folds from fanfolding the cardboard should be present, sensors communicatively coupled with said control unit that sense information indicative of a presence of transverse folds in cardboard, a cutter to cut-off the piece of cardboard from the first or the second web and form the desired blank.

Abstract: A system for creating custom-sized cardboard blanks for folding packagings comprises a first and at least a second supply for fanfold cardboard, a control unit (e.g., microprocessor) that calculates, based on order information regarding the desired minimum dimensions of a current packaging, under predefined optimization criteria a first blank layout for folding the packaging, said blank layout comprising a leading edge and an ending edge and transverse and longitudinal crease lines dividing the blank having a desired length and width into panels, defines, based on predefined criteria, areas around the transverse crease lines and the leading and ending edges, in which no transverse folds from fanfolding the cardboard should be present, sensors communicatively coupled with said control unit that sense information indicative of a presence of transverse folds in cardboard, a cutter to cut-off the piece of cardboard from the first or the second web and form the desired blank.

Abstract: A creasing unit for creating fold lines in cardboard, comprising two crease rollers (110, 112), each crease roller having a circumferential protrusion (114, 116) adapted for indenting cardboard to create a fold line, wherein the crease rollers (110, 112) are rotatably mounted next to each other such that each crease roller (110, 112) can rotate about its own centre axis (122, 124) and each crease roller (110, 112) is movable between at least a first position for creating a fold line and a second position for either allowing cardboard to pass the respective crease roller (110, 112) without being indented by the respective crease roller or for creating an additional indented line being less deep than the fold line.

Abstract: An apparatus and method in which documents and enclosures are fed by feeding stations to a supply track and subsequently transported along the supply track to a gathering station. A sensor downstream of the feeding stations is used for scanning markings. A divert station connected to the supply track allows clearing the supply track, when scanned markings indicate that the first sheet of a next set has been scanned in the supply track, by diverting the first sheet to the divert station. This allows enclosures of the set being gathered to be fed along the supply track and gathered at the gathering station. After the completed set has vacated the gathering station, the diverted sheet is transported to the gathering station and gathered with further documents of the next set.

Abstract: An apparatus and method are described in which documents and enclosures are fed by feeding stations to a supply track and subsequently transported along the supply track to a gathering station. A sensor downstream of the feeding stations is used for scanning markings. A divert station connected to the supply track allows clearing the supply track, when scanned markings indicate that the first sheet of a next set has been scanned in the supply track, by diverting the first sheet to the divert station. This allows enclosures of the set being gathered to be fed along the supply track and gathered at the gathering station. After the completed set has vacated the gathering station, the diverted sheet is transported to the gathering station and gathered with further documents of the next set.