Abstract: A vacuum cleaner has a screen cage that is permanently attached to a lid that fits on a receptacle. The screen cage has multiple layers of screens with different screen sizes, including an inner support that has greater rigidity and larger apertures that the primary screen, and an outer screen that also has greater rigidity and larger apertures than the primary screen, and is made of a different material than the support. A replaceable filter mounts to a power head that can be removed from the lid while the lid remains attached to the receptacle, and nests in the screen cage. A thermal cutoff shuts the vacuum cleaner off when the temperature of air in a part of the flowpath exceeds a limit.

Abstract: Mating connectors enable a vacuum cleaner section to be releasably attached to a toolbox section. The connectors include a downward-facing tongue that fits in a corresponding horizontal slot. The tongue has a vertical slot that corresponds with a vertical flange adjacent the slot. An interacting tab and slot prevent the vacuum cleaner section from being removed from the toolbox section when a closeable top on the toolbox section is closed. The two sections attach in a position in which upright side walls on the vacuum cleaner section align with the upright sides on the toolbox section, and an extended horizontal work surface is formed by portions of the hinged top on the toolbox section and the vacuum cleaner section. A handle on the vacuum cleaner section can form part of the horizontal work surface, which has parallel lateral grooves with co-linear segments on opposite sides of a recessed channel.

Abstract: A vacuum cleaner has a screen cage that is permanently attached to a lid that fits on a receptacle. The screen cage has multiple layers of screens with different screen sizes, including an inner support that has greater rigidity and larger apertures that the primary screen, and an outer screen that also has greater rigidity and larger apertures than the primary screen, and is made of a different material than the support. A replaceable filter mounts to a power head that can be removed from the lid while the lid remains attached to the receptacle, and nests in the screen cage. A thermal cutoff shuts the vacuum cleaner off when the temperature of air in a part of the flowpath exceeds a limit.

Abstract: Mating connectors enable a vacuum cleaner section to be releasably attached to a toolbox section. The connectors include a downward-facing tongue that fits in a corresponding horizontal slot. The tongue has a vertical slot that corresponds with a vertical flange adjacent the slot. An interacting tab and slot prevent the vacuum cleaner section from being removed from the toolbox section when a closeable top on the toolbox section is closed. The two sections attach in a position in which upright side walls on the vacuum cleaner section align with the upright sides on the toolbox section, and an extended horizontal work surface is formed by portions of the hinged top on the toolbox section and the vacuum cleaner section. A handle on the vacuum cleaner section can form part of the horizontal work surface, which has parallel lateral grooves with co-linear segments on opposite sides of a recessed channel.

Abstract: A method for assembling a motor shaft with a bearing, a motor housing, and an impeller is disclosed. A motor shaft extension is used to retain the impeller axially on the motor shaft and allows the motor shaft to drive an additional component, such as an impeller, located a distance from the motor. The motor shaft extension may be fabricated from aluminum or hardened steel. Additionally, the motor shaft extension may be embodied in a tube extending past the end of the motor shaft and a shaft extension pressed into the end of the tube.

Abstract: A retainer clip for retaining components on a shaft eliminates the need for a threaded shaft and a hex nut to retain the components on the shaft. The retaining clip includes a main body having a through hole for accommodating the shaft, a plurality of teeth for engaging the shaft and projecting radially inwardly from the main body and a plurality of spring members projecting in a direction transverse to the main body.

Abstract: A retainer clip for retaining components on a shaft eliminates the need for a threaded shaft and a hex nut to retain the components on the shaft. The retaining clip includes a main body having a through hole for accommodating the shaft, a plurality of teeth for engaging the shaft and projecting radially inwardly from the main body and a plurality of spring members projecting in a direction transverse to the main body.

Abstract: An electric motor brush subassembly includes a housing base, a housing cover, a brush, and a constant force spring. The brush is mounted between the housing base and the cover with the coil of the spring mounted adjacent to the outer end of the brush. The axis of the coil is disposed at a right angle with respect to the length of the brush and an unrolled spring segment extends along a side of the brush and is fixed in a slot in the cover. The spring exerts a force against the brush to bias the brush against the motor commutator.