Abstract: A battery pack core may include a cold plate comprising a plurality of apertures defined between a first major surface and a second major surface of the cold plate; a plurality of battery cells, a single battery cell positioned in each aperture of the plurality of apertures such that a first end of the battery cell projects beyond the first major surface and a second end of the battery cell projects beyond the second major surface; and a plurality of silicone bushings, a silicone bushing surrounding each battery cell of the plurality of battery cells and contacting a wall of the aperture in which the battery cell is positioned.

Abstract: An aerospace battery may include a housing; a battery pack core; a ceramic felt surrounding at least part of the battery pack core; and a closed cell foam filling open space between the battery pack core, the ceramic felt, and the housing.

Abstract: A battery housing for an aerospace battery may include a first endplate; a flange; and an elliptical cylinder extending from a first cylinder end to a second cylinder end. The first cylinder end of the elliptical cylinder may be welded to the first endplate, and the second cylinder end of the elliptical cylinder may be welded to the flange. The elliptical cylinder is formed from a sheet of material comprising a first sheet end and a second sheet end. The first sheet end may be welded to the second sheet end at a weld location that runs from the first cylinder end to the second cylinder end at a perimeter location that is calculated to experience a reduced stress during pressurization of the housing.

Abstract: A battery pack core may include a cold plate comprising a plurality of apertures defined between a first major surface and a second major surface of the cold plate; a plurality of battery cells, a single battery cell positioned in each aperture of the plurality of apertures such that a first end of the battery cell projects beyond the first major surface and a second end of the battery cell projects beyond the second major surface; and a plurality of silicone bushings, a silicone bushing surrounding each battery cell of the plurality of battery cells and contacting a wall of the aperture in which the battery cell is positioned.