Abstract: A recognition apparatus and method are provided for identifying the type of work piece loaded onto the rotating shaft chuck of an ophthalmic product generator. A digital electronic system supplies signals which control the angular displacement of the chuck. Each type of work piece has a unique pattern of passages aligned on a plane transverse to its rotational axis which rotate into and out of alignment with a single registration line in the plane. Unique signature data which identifies each type of work piece by the angular positions at which the passages come into and go out of alignment with the registration line is stored in the digital electronic system. A beam of light, preferably infrared, is continuously transmitted along the registration line during a signature rotation of the chuck. The angular positions of the loaded work piece and the status of an electrical signal generated when the light beam passes through the passages are detected and stored in the digital electronic system.

Abstract: An ophthalmic lens block and lens generating machine compression sleeve chuck are provided such that the block is of diameter suitable for the lens edging step of the lens generating process. The lens generating chuck consists of a plurality of concentric sleeves mounted on a hub of the spindle shaft and having lengthwise slots permitting compression of the sleeve onto the hub and the block. The sleeves are biased to telescope toward the lens so as to abut the front surface of the lens in a concentric pattern extending outwardly from the outer diameter of the block to support the front surface of the lens against the forces applied to the rear face of the lens during the cutting process. Thus, the combination of the block and the chuck is also suitable for the lens generating, fining and polishing steps of the lens generating process. Consequently, after polishing, the block is left on the lens.

Abstract: A block for coupling an ophthalmic lens to at least two machine chucks is molded, preferably using adhesive material in a liquid or gel state, as a unitary member of diameter less than a diameter of the lens with concentric inner and outer portions separated by a narrow intermediate portion. The inner, outer and intermediate portions have a front face molded to conform to a face of the lens. The outer portion has a rear face molded to conform to a first chuck and the inner portion has a rear face molded to conform to a second chuck. The intermediate portion is thinner than the inner and outer portions so that the outer portion is separable from the unitary member and the lens by lifting the outer portion away from the lens and tearing the member along the intermediate portion. Preferably, the outer portion rear face has means such as a tab or a pair of diametrically aligned tabs on its outer edge for facilitating lifting of the outer portion from the lens.

Abstract: A machine and process for making an ultraviolet cured block for an ophthalmic lens are provided in which a lens is placed at an input port to the machine by an operator. Data related to the lens is fed to or stored in the machine from either a keyboard or a data base. The lens is then collected from the input port for processing and transported, preferably by means of pneumatics, to a block molding point within the confines of the machine. A special adhesive is administered to the surface of a mold unit and the mold unit is then positioned to receive the lens. Pressure is applied to squeeze the lens against the adhesive and the mold. After molding the adhesive onto the lens, the lens and mold are transported via servo slide to a UV station where curing takes place from above the lens. After preliminary curing, the lens and mold unit are taken to a removal station and the lens, together with the adhesive cured to its front surface, is removed from the mold unit, again preferably by means of pneumatics.

Abstract: An ophthalmic lens block and lens generating machine compression sleeve chuck are provided such that the block is of diameter suitable for the lens edging step of the lens generating process. The lens generating chuck consists of a plurality of concentric sleeves mounted on a hub of the spindle shaft and having lengthwise slots permitting compression of the sleeve onto the hub and the block. The sleeves are biased to telescope toward the lens so as to abut the front surface of the lens in a concentric pattern extending outwardly from the outer diameter of the block to support the front surface of the lens against the forces applied to the rear face of the lens during the cutting process. Thus, the combination of the block and the chuck is also suitable for the lens generating, fining and polishing steps of the lens generating process. Consequently, after polishing, the block is left on the lens.