Abstract: A fastener removal inspection device comprising: a housing, a diffuser, a display screen; a processor, a graphics processor, a digital image capture device, a power source, and a graphics processor. The graphics processor may be configured to overlay an offset overlay on a digitally displayed image of an inspection site. The display screen may be configured to display the inspection site, which may include a fastener being removed or to be removed, the offset overlay, and/or fastener setup data. The processor may be configured to process the fastener setup data and the offset overlay in order to determine an offset value from the offset overlay and said digitally displayed image.

Abstract: Erosion electrodes and associated devices, systems, and methods for providing improved performance during a process driven by FEED and facilitated by fluid flushing of a worksite is disclosed. Use of erosion electrodes having varying cross-sectional geometries result in customizable channels, within which the FEED process may proceed, improving efficiency and efficacy of the process as the erosion electrode is advanced longitudinally into a workpiece.

Abstract: The hand-held electro-discharge device to remove boluses of material from a workpiece is disclosed. In some implementations, a conductive electrode and its supporting ground pin are immersed in a dielectric fluid contained in a hood or cavity near or at the electrode's distal tip, and removably sealed to a conductive workpiece. A flushing inlet and outlet in fluid communication with said hood provide a flushing fluid, which may also be a dielectric fluid to remove FOD and to cool. A dynamic adaptive adjustment of fluid flow may be applied to increase fluid pressure inside the electrode and adjust pressure outside the electrode to be within a range the operator can maintain seal of the device against workpiece under.

Abstract: The hand-held electro-discharge device to remove boluses of material from a workpiece is disclosed. In some implementations, a conductive electrode and its supporting ground pin are immersed in a dielectric fluid contained in a hood or cavity near or at the electrode's distal tip, and removably sealed to a conductive workpiece. A flushing inlet and outlet in fluid communication with said hood provide a flushing fluid, which may also be a dielectric fluid to remove FOD and to cool.

Abstract: A device and method for removal of fasteners by Electro-discharge Machining (EDM) such that portions of the fastener, such as a flange, may be separated from other portions of the fastener, such as a shank.

Abstract: A device and method for removal of fasteners by Electro-discharge Machining (EDM) such that portions of the fastener, such as a flange, may be separated from other portions of the fastener, such as a shank.

Abstract: Erosion electrodes and associated devices, systems, and methods for providing improved performance during a process driven by FEED and facilitated by fluid flushing of a worksite is disclosed. Use of erosion electrodes having varying cross-sectional geometries result in customizable channels, within which the FEED process may proceed, improving efficiency and efficacy of the process as the erosion electrode is advanced longitudinally into a work-piece.

Abstract: The hand-held electro-discharge device to remove boluses of material from a workpiece is disclosed. In some implementations, a conductive electrode and its supporting ground pin are immersed in a dielectric fluid contained in a hood or cavity near or at the electrode's distal tip, and removably sealed to a conductive workpiece. A flushing inlet and outlet in fluid communication with said hood provide a flushing fluid, which may also be a dielectric fluid to remove FOD and to cool.

Abstract: A device and method for removal of fasteners by force-less electrical erosion and disintegration (“FEED”) such that portions of the fastener, such as a flange, may be separated from other portions of the fastener, such as a shank and sleeve, further facilitate removal of the same. The device and method may be applied to fasteners having a rotationally loose fit within the sleeve.

Abstract: Devices and methods for centering a hand tool relative to a fastener, including a sighting guide for providing a reference for the location of a centering tool relative to the fastener. The centering tool may include a reception to enhance sighting and facilitate interoperability with additional viewing devices and hand tools for operating on the fastener.

Abstract: Devices and methods for removal of fasteners by Electro-discharge Machining (EDM) such that portions of the fastener, such as a flange head, may be separated from other portions of the fastener, such as a shank.

Abstract: Devices and methods for sealing a workspace with a sealing device and a hand tool for operation on a fastener, including appropriate interfaces to isolate the workspace, for example, in preparation for utilization of an EDM device. The interchangeable and adaptable components are disclosed.

Abstract: The hand-held electro-discharge device to remove boluses of material from a workpiece. In some implementations a conductive electrode and its supporting ground pin are immersed in a dielectric fluid contained in a hood or cavity near or at the electrode's distal tip an removably sealed to a conductive workpiece. A flushing inlet and outlet in fluid communication with said hood provide a flushing fluid, which may also be a dielectric fluid to remove FOD and cool.

Abstract: A control module for an EDM device, comprises: controls for managing power supplied to the EDM device, taking voltage measurements, calculating responses, and controlling advancement of an electrode of the EDM device. The EDM device may include a piezoelectric crystal that electrically in parallel with the voltage applied to a spark gap between the electrode and a workpiece.

Abstract: Devices and methods for removing a partially severed fastener by mating a retractable shaped neck (220) on a latching guide (200) to a corresponding recess (26) in a partially severed fastener (20), said fastener being fixed in a workpiece (40) and extending a punch head (114) through said shaped neck (via retracting of said shaped neck) and transferring a force from said punch to said fastener thereby severing the shank (24) portion of the fastener from other portions of the fastener are disclosed.

Abstract: The hand-held electro-discharge machining fastener removal device of this invention brings an EDM electrode and its supporting ground pin and dielectric fluid structure to a fastener in a workpiece, such as an aircraft fuselage. The hand-held device brings the dielectric fluid, power supply, and control system structure to the fastener in a compact tool to permit EDM machining to be brought to large structures.

Abstract: A device and method for removal of fasteners by Electro-discharge Machining (EDM) such that portions of the fastener, such as a flange, may be separated from other portions of the fastener, such as a shank.

Abstract: The hand-held electro-discharge device to remove boluses of material from a workpiece. In some implementations a conductive electrode and its supporting ground pin are immersed in a dielectric fluid contained in a hood or cavity near or at the electrode's distal tip an removably sealed to a conductive workpiece. A flushing inlet and outlet in fluid communication with said hood provide a flushing fluid, which may also be a dielectric fluid to remove FOD and cool.

Abstract: The hand-held electro-discharge machining fastener removal device of this invention brings an EDM electrode and its supporting ground pin and dielectric fluid structure to a fastener in a workpiece, such as an aircraft fuselage. The hand-held device brings the dielectric fluid, power supply, and control system structure to the fastener in a compact tool to permit EDM machining to be brought to large structures.