Abstract: The present disclosure relates to paperboard having an improved basis weight to bending strength relationship and methods of making paperboard having an improved basis weight to bending strength relationship. In particular, a paperboard provided herein includes a refined cellulose in at least 1 ply.

Abstract: Disclosed are processes for making polymeric composite materials and composite materials made from those processes, the process comprising: providing a mixture, comprising: a liquid, a polymer precursor, and a dispersed-phase precursor; and subjecting the mixture to reaction conditions sufficient: to effect polymerization of the polymer precursor to produce a polymer and a reaction product; and to remove substantially all the liquid and reaction product from the mixture; wherein said reaction conditions comprise: pressure between about 10 millitorr and about 300 torr; and temperature: greater than or equal to the highest boiling point of the liquid and reaction product; less than the decomposition temperature of the polymer; and less than the decomposition temperature of the dispersed-phase precursor.

Abstract: An improved market pulp and process for making the same by adding a composite material are described. The composite material includes cellulose nanocrystals, cellulose nanofibers, or another high aspect ratio, high surface area cellulose material (or a starch, or both) and a crosslinking compound that crosslinks a portion of the surface hydroxyl groups to form a 3-D matrix. Adding the composite material to market pulp has been shown to improve the strength of twice-dried paper products, made from such an enhanced market pulp. By crosslinking a portion of the surface hydroxyl groups in the market pulp to form a 3-D matrix, a first drying step may be accomplished without loss of benefits afforded when the market pulp is later re-pulped to make a paper product.

Abstract: Disclosed are processes for making polymeric composite materials and composite materials made from those processes the process comprising: providing a mixture, comprising: a liquid, a polymer precursor, and a dispersed-phase precursor; and subjecting the mixture to reaction conditions sufficient: to effect polymerization of the polymer precursor to produce a polymer and a reaction product; and to remove substantially all the liquid and reaction product from the mixture; wherein said reaction conditions comprise: pressure between about 10 millitorr and about 300 torr; and temperature: greater than or equal to the highest boiling point of the liquid and reaction product; less than the decomposition temperature of the polymer; and less than the decomposition temperature of the dispersed-phase precursor.

Abstract: Lignin formulations for making light-selective mulch, methods of making such lignin formulations, light-selective mulches comprising substrates treated with lignin formulations, and methods of making such light-selective mulches. Some methods involve preparing aqueous lignin formulations that can be used as coatings that, in turn, can be applied to a substrate, such as a paper web, to form a biodegradable, light-selective mulch. Some such mulches blocks at least some light in the ultraviolet and blue/green ranges (350 nm to 500 nm) of the visible light spectrum to inhibit weed growth below the mulch, while also transmitting light in the red/infrared ranges to heat the soil below the mulch.

Abstract: Disclosed are processes for making polymeric composite materials and composite materials made from those processes, the process comprising: providing a mixture, comprising: a liquid, a polymer precursor, and a dispersed-phase precursor; and subjecting the mixture to reaction conditions sufficient: to effect polymerization of the polymer precursor to produce a polymer and a reaction product; and to remove substantially all the liquid and reaction product from the mixture; wherein said reaction conditions comprise: pressure between about 10 millitorr and about 300 torr; and temperature: greater than or equal to the highest boiling point of the liquid and reaction product; less than the decomposition temperature of the polymer; and less than the decomposition temperature of the dispersed-phase precursor.

Abstract: An improved market pulp and process for making the same by adding a composite material are described. The composite material includes cellulose nanocrystals, cellulose nanofibers, or another high aspect ratio, high surface area cellulose material (or a starch, or both) and a crosslinking compound that crosslinks a portion of the surface hydroxyl groups to form a 3-D matrix. Adding the composite material to market pulp has been shown to improve the strength of twice-dried paper products, made from such an enhanced market pulp. By crosslinking a portion of the surface hydroxyl groups in the market pulp to form a 3-D matrix, a first drying step may be accomplished without loss of benefits afforded when the market pulp is later re-pulped to make a paper product.

Abstract: Release base papers with improved surface properties and more efficient manufacturing potential are made using cellulose nanofibrils (CNF) along with high freeness, less refined pulp. Release papers serve as the backing for common adhesive labels, for industrial film coatings, and also for certain food processing uses. The CNF may be added to the furnish and processed to paper, or the CNF may be added as a coating onto a partially dried web of paper. The CNF may optionally be combined with a starch and a starch crosslinker.

Abstract: The present disclosure relates to paperboard having an improved basis weight to bending strength relationship and methods of making paperboard having an improved basis weight to bending strength relationship. In particular, a paperboard provided herein includes a refined cellulose in at least 1 ply.

Abstract: Building materials are generated by the simple mixing of cellulose nanofiber (CNF) slurry with typical wood-derived material such as wood meal, optionally with mineral particulate materials, and dried. Particle boards are made with wood meal particulates; wallboards are made with wood particulates and mineral particulates; paints are made with pigment particulates; and cement is made with aggregate particulates. The particle board samples were tested for fracture toughness. The fracture toughness was found to be from 20% higher up to ten times higher than the typical value for similar board, depending on the formulation. For cases of 20% by weight cellulose nanofibers and 80% wood, the fracture toughness was more than double that of typical particle board. The process sequesters carbon and oxygen into the building product for its lifespan—typically decades—and avoid releasing CO2 into the atmosphere.

Abstract: The present disclosure relates to paperboard having an improved basis weight to bending strength relationship and methods of making paperboard having an improved basis weight to bending strength relationship. In particular, a paperboard provided herein includes a refined cellulose in at least 1 ply.

Abstract: Lignin formulations for making light-selective mulch, methods of making such lignin formulations, light-selective mulches comprising substrates treated with lignin formulations, and methods of making such light-selective mulches. Some methods involve preparing aqueous lignin formulations that can be used as coatings that, in turn, can be applied to a substrate, such as a paper web, to form a biodegradable, light-selective mulch. Some such mulches blocks at least some light in the ultraviolet and blue/green ranges (350 nm to 500 nm) of the visible light spectrum to inhibit weed growth below the mulch, while also transmitting light in the red/infrared ranges to heat the soil below the mulch.

Abstract: In some embodiments, the present invention provides methods including the steps of providing cellulosic material, associating the cellulosic material with an organic acid (e.g., lactic acid) to form a mixture, and heating the mixture to a temperature between 100° C. and 120° C. for at least ten minutes to form a treated cellulosic material, wherein the water retention value of the treated cellulosic material is decreased by at least 10% as compared to untreated cellulosic material.

Abstract: A scalable, energy efficient process for preparing cellulose nanofibers is disclosed. The process employs a depolymerizing treatment with one or both of: (a) a relatively high charge of ozone under conditions that promote the formation of free radicals to chemically depolymerize the cellulose fiber cell wall and interfiber bonds; or (b) a cellulase enzyme. Depolymerization may be estimated by pulp viscosity changes. The depolymerizing treatment is followed by or concurrent with mechanical comminution of the treated fibers, the comminution being done in any of several mechanical comminuting devices, the amount of energy savings varying depending on the type of comminuting system and the treatment conditions. Comminution may be carried out to any of several endpoint measures such as fiber length, % fines or slurry viscosity.

Abstract: The present disclosure relates to paperboard having an improved basis weight to bending strength relationship and methods of making paperboard having an improved basis weight to bending strength relationship. In particular, a paperboard provided herein includes a refined cellulose in at least 1 ply.

Abstract: Disclosed are processes for making polymeric composite materials and composite materials made from those processes, the process comprising: providing a mixture, comprising: a liquid, a polymer precursor, and a dispersed-phase precursor; and subjecting the mixture to reaction conditions sufficient: to effect polymerization of the polymer precursor to produce a polymer and a reaction product; and to remove substantially all the liquid and reaction product from the mixture; wherein said reaction conditions comprise: pressure between about 10 millitorr and about 300 torr; and temperature: greater than or equal to the highest boiling point of the liquid and reaction product; less than the decomposition temperature of the polymer; and less than the decomposition temperature of the dispersed-phase precursor.

Abstract: A scalable, energy efficient process for preparing cellulose nanofibers employs treating the cellulosic material with a first mechanical refiner with plates having a configuration of blades separated by grooves, and subsequently treating the material with a second mechanical refiner with plates having a configuration of blades separated by grooves different than the first refiner. The plate configurations and treatment operations are selected such that the first refiner produces a first specific edge loading (SEL) that is greater than the SEL of the second refiner, by as much as 2-50 fold. An exemplary high first SEL may be in the range of 1.5 to 8 J/m. Paper products made with about 2% to about 30% cellulose nanofibers having a length from about 0.2 mm to about 0.5 mm, preferably from 0.2 mm to about 0.4 mm have improved properties.

Abstract: In some embodiments, the present invention provides methods including the steps of providing cellulosic material, associating the cellulosic material with an organic acid (e.g., lactic acid) to form a mixture, and heating the mixture to a temperature between 100° C. and 120° C. for at least ten minutes to form a treated cellulosic material, wherein the water retention value of the treated cellulosic material is decreased by at least 10% as compared to untreated cellulosic material.

Abstract: Disclosed are processes for making polymeric composite materials and composite materials made from those processes the process comprising: providing a mixture, comprising: a liquid, a polymer precursor, and a dispersed-phase precursor; and subjecting the mixture to reaction conditions sufficient: to effect polymerization of the polymer precursor to produce a polymer and a reaction product; and to remove substantially all the liquid and reaction product from the mixture; wherein said reaction conditions comprise: pressure between about 10 millitorr and about 300 torr; and temperature: greater than or equal to the highest boiling point of the liquid and reaction product; less than the decomposition temperature of the polymer; and less than the decomposition temperature of the dispersed-phase precursor.

Abstract: A scalable, energy efficient process for preparing cellulose nanofibers is disclosed. The process employs treating the cellulosic material with a first mechanical refiner with plates having a configuration of blades separated by grooves, and subsequently treating the material with a second mechanical refiner with plates having a configuration of blades separated by grooves different than the first refiner. The plate configurations and treatment operations are selected such that the first refiner produces a first SEL that is greater than the SEL of the second refiner, by as much as 2-50 fold. An exemplary high first SEL may be in the range of 1.5 to 8 J/m. Paper products made with about 2% to about 30% cellulose nanofibers having a length from about 0.2 mm to about 0.5 mm, preferably from 0.2 mm to about 0.4 mm have improved properties.