Abstract: An exhaust treatment system includes first and second exhaust conduits positioned on opposite ends of an exhaust treatment device. The exhaust treatment device includes a housing having a first outer diameter at a first end and a different second outer diameter at a second end. A clamp includes an inner surface engaging both the first exhaust conduit and the exhaust treatment device when the exhaust treatment device is positioned with its first end adjacent to the first exhaust conduit. The inner surface of the clamp is spaced apart from one of the housing and the exhaust treatment device when the second end of the exhaust treatment device is adjacent the first exhaust conduit.

Abstract: An aftertreatment system may treat exhaust gas discharged from an engine. The system may include first and second selective-catalytic-reduction (SCR) catalysts and a valve. The valve may be disposed upstream of the first SCR catalyst and at least one of an oxidation catalyst and a particulate filter. The valve is connected to first and second exhaust flow paths and is movable between a first position allowing exhaust gas to flow through the first flow path and bypass the second flow path and a second position allowing exhaust gas to flow through the second flow path and bypass the first flow path. The second SCR catalyst may be a low-temperature SCR catalyst and may be disposed in the second flow path. A control module may cause the valve to move between the first and second positions based on a temperature of the exhaust gas and/or a temperature of the engine.

Abstract: An exhaust treatment system includes an exhaust treatment device having a stepped outer diameter. First and second clamps each include a stepped inner diameter such that the clamps engage the exhaust treatment device and other portions of the exhaust treatment system when the exhaust treatment device is properly oriented. The exhaust treatment device interferes with one of the clamps to preclude coupling the exhaust treatment device to an adjacent portion of the exhaust treatment system when an attempt is made to install the exhaust treatment device in a reversed improper orientation. A consistent exhaust flow direction through an exhaust treatment device such as a diesel particulate filter may be maintained through use of the inventive system.

Abstract: An exhaust after-treatment system includes an exhaust inlet, an exhaust outlet, and an array of exhaust treatment components disposed in a housing. The housing includes a first connection flange securing the housing to the inlet, a second connection flange securing the housing to the outlet, and a third flange positioned between the first and second flanges. A mounting device is secured to the third flange to independently support the housing relative to the inlet and the outlet.

Abstract: An exhaust system for a dual-fuel engine includes an exhaust treatment component in an exhaust passageway. The exhaust treatment component is configured to treat exhaust from the combustion of a second fuel and not from combustion of a first fuel. A thermal enhancement device is in communication with the exhaust passageway and positioned upstream from the exhaust treatment component. A controller activates and deactivates the thermal enhancement device based on switching from the first fuel to the second fuel, wherein the first fuel has a higher sulfur content than the second fuel. The thermal enhancement device increases the temperature of an exhaust to combust a residual amount of the first fuel present in the exhaust passageway during the switch between the first fuel and the second fuel.

Abstract: An engine exhaust after-treatment system including an exhaust passage including a plurality of legs, with an exhaust control valve being positioned at an inlet of each of the legs that is configured to control an amount of exhaust that enters each leg. A desulfurization treatment component is located within each of the legs. An alkaline reagent tank provides an alkaline reagent to the desulfurization treatment component, and a reagent control valve is disposed between the alkaline reagent tank and the desulfurization treatment component. The reagent control valve is configured to control an amount of alkaline reagent that enters the desulfurization component. A controller may be communication with each of the exhaust control valves and reagent control valves, wherein the controller is configured to control the exhaust control valves independently of the reagent control valves.

Abstract: An exhaust after-treatment system including an exhaust passage having at least a first portion and a second portion. An exhaust treatment component may be positioned within the exhaust passage between the first and second portions, and an insulating blanket insulates each of the first portion, second portion, and the exhaust treatment component. Temperature sensors may be positioned at the first portion, the second portion, the exhaust treatment component, wherein each sensor monitors the temperature at its location. A controller may have access to temperature data associated with an insulated exhaust after-treatment system, and the controller compares the monitored temperatures to the temperature data to determine whether a difference exceeding a predetermined threshold exists. If the difference exceeds a predetermined threshold, the controller outputs an error signal identifying particular portions of the exhaust system that are no longer insulated.

Abstract: A modular exhaust after-treatment system including a plurality of exhaust after-treatment modules. Each module includes a housing defining a non-linear flow path arranged between an inlet passage and an outlet passage. The non-linear flow path includes a first portion adjacent the inlet passage that includes a first exhaust treatment component, a second portion downstream from the first portion, and a third portion downstream from second portion adjacent the outlet passage, wherein the third portion includes a second exhaust treatment component. The plurality of exhaust after-treatment modules are secured to each other in either horizontally or vertically.

Abstract: An exhaust after-treatment system including an exhaust passage having at least a first portion and a second portion. An exhaust treatment component may be positioned within the exhaust passage between the first and second portions, and an insulating blanket insulates each of the first portion, second portion, and the exhaust treatment component. Temperature sensors may be positioned at the first portion, the second portion, the exhaust treatment component, wherein each sensor monitors the temperature at its location. A controller may have access to temperature data associated with an insulated exhaust after-treatment system, and the controller compares the monitored temperatures to the temperature data to determine whether a difference exceeding a predetermined threshold exists. If the difference exceeds a predetermined threshold, the controller outputs an error signal identifying particular portions of the exhaust system that are no longer insulated.

Abstract: An exhaust system including a plurality of exhaust treatment devices, plurality of injectors for dosing an exhaust treatment fluid into an exhaust stream, and a controller for controlling each of the plurality of injectors. The controller actively controls an amount of exhaust treatment fluid dosed into the exhaust stream by each of the plurality of injectors based on at least one of an exhaust flow rate and a temperature of the exhaust stream.

Abstract: An exhaust after-treatment system including a first exhaust treatment device having a first mounting surface and a second mounting surface, and a second exhaust treatment device and a third mounting surface and a fourth mounting surface. A first mounting structure is attached to the first mounting surface of the first exhaust treatment device, and a second mounting structure attached to the third mounting surface of the second exhaust treatment device, wherein the second and fourth mounting surfaces are secured to each other.

Abstract: Exhaust system for a dual-fuel engine that is provided with a first fuel and a second fuel. The exhaust system includes an exhaust passageway, with an exhaust treatment component provided in the exhaust passageway. A thermal enhancement device communicates with the exhaust passageway and is located upstream from the exhaust treatment component, wherein the thermal enhancement device is operable to raise a temperature of an exhaust located in the exhaust passageway during a switch between the first fuel and the second fuel that is provided to the dual-fuel engine. The exhaust treatment system can also include a by-pass pipe in communication with the exhaust passageway that by-passes the exhaust treatment component, wherein during combustion of the first fuel by the dual-fuel engine, the by-pass pipe is open. During combustion of the second fuel by the dual-fuel engine, the by-pass pipe is closed.

Abstract: An exhaust treatment system including an exhaust passage in communication with an engine that produces an exhaust. An exhaust canister is coupled to the exhaust passage, and the exhaust canister supports a plurality of exhaust treatment components therein for treating the exhaust, wherein exhaust canister is removable from the exhaust passage, and the exhaust treatment components are removable from the exhaust canister.

Abstract: A progressive spring coil comprises a first spring portion comprising a top end and a bottom end and having a first spring rate, wherein the first spring rate is substantially linear or substantially nonlinear; a second spring portion comprising a top end and a bottom end and having a second spring rate, wherein the second spring rate is substantially linear or substantially nonlinear; and a third spring portion disposed between the first spring portion and the second spring portion, wherein the third spring portion has a third spring rate, wherein the third spring rate is substantially linear or substantially nonlinear.

Abstract: An exhaust treatment component for treating an exhaust produced by an engine. The exhaust treatment component includes a housing, a first exhaust treatment component substrate positioned within the housing, and a dosing module for dosing a reagent exhaust treatment fluid into the exhaust. The dosing module is secured to the housing and positioned upstream of the first exhaust treatment component substrate. An ultrasonic transducer is positioned between the dosing module and the first exhaust treatment component substrate. The ultrasonic transducer is configured to emit a plurality of ultrasonic waves into the exhaust including the reagent exhaust treatment fluid.

Abstract: An engine exhaust after-treatment system including an exhaust conduit for carrying an engine exhaust; a dosing module for dosing the engine exhaust with a reagent exhaust treatment fluid, the dosing module dispersing the reagent exhaust treatment fluid into plurality of conical spray paths; and a mixing device positioned in the exhaust conduit downstream from the dosing module for intermixing the reagent exhaust treatment fluid and the engine exhaust, the mixing device including a plurality of mixing blades in a number that is equal to a number of the conical spray paths, wherein the mixing device is oriented in the exhaust conduit based on an orientation of each of the conical spray paths

Abstract: An exhaust aftertreatment system may include a reductant supply and diluent supply conduits, an injector and a control module. The reductant supply conduit includes a first valve controlling a flow of reductant through the reductant supply conduit. The diluent supply conduit includes a second valve controlling a flow of diluent through the diluent supply conduit. The injector is in fluid communication with the reductant supply conduit and the diluent supply conduit and is configured to provide fluid to an exhaust stream. The control module may control the first valve to provide a targeted amount of reductant through the injector. The control module may control the second valve to maintain a fluid flow rate through the injector that is at or above a minimum flow rate threshold of the injector based on a difference between a flow rate through the reductant supply conduit and the minimum flow rate threshold.

Abstract: A mixer for an exhaust aftertreatment system may include a housing and first and second groups of deflectors. The first group of deflectors may be disposed within the housing and may be arranged relative to each other to direct fluid flowing through the first group of deflectors into a first pair of vortices that rotate in opposite directions relative to each other. The second group of deflectors may be disposed within the housing and may be arranged relative to each other to direct fluid flowing through the second group of deflectors into a second pair of vortices that rotate in opposite directions relative to each other. The first and second groups of deflectors may be rotationally symmetric with each other about a longitudinal axis of the housing.

Abstract: An exhaust treatment fluid system includes a tank housing for storing an exhaust treatment fluid. A suction tube includes a first end positioned within the housing and a second end in communication with a suction port of the housing. An elongated laminar flow device is secured to a discharge port of the housing such that exhaust treatment fluid flows along surfaces thereof as the exhaust treatment fluid is returned to the tank housing. The laminar flow device includes a non-circular cross-section.

Abstract: A modular exhaust after-treatment system including a plurality of exhaust after-treatment modules. Each module includes a housing defining a non-linear flow path arranged between an inlet passage and an outlet passage. The non-linear flow path includes a first portion adjacent the inlet passage that includes a first exhaust treatment component, a second portion downstream from the first portion, and a third portion downstream from second portion adjacent the outlet passage, wherein the third portion includes a second exhaust treatment component. The plurality of exhaust after-treatment modules are secured to each other in either horizontally or vertically.