Abstract: A method for setting the operating frequency of a forge welding machine for a preferred width of the of the heat affected zone during a forge weld. A computer program executes a self-tuning routine to determine the operating frequency in response to an inputted value of a preferred width of the heat affected zone. The operating power setting for the forge welding machine may also be determined in combination with the operating frequency in response to an inputted value of weld temperature.

Abstract: A spray quench system is provided with one or more spray quench rings that eject a controlled volume of spray onto a workpiece passing through the quench rings. The quench rings can be adjusted in position independently of each other relative to the workpiece being sprayed. Reflected spray guards may be provided to prevent spray interference between adjacent quench rings. The outlets of the quench rings may be adjustable in volume. A controller can be provided to optimize the distribution of quench cooling flows from the quench rings. Sets of quench rings with different diameters in each set may be provided in modular form.

Abstract: An impeder for use in an electric induction welding process is provided. Optionally the impeder does not require internal forced cooling. In embodiments using internal forced cooling a high efficiency cooling system is provided.

Abstract: An impeder for use in an electric induction welding process is provided. Optionally the impeder does not require internal forced cooling. In embodiments using internal forced cooling a high efficiency cooling system is provided.

Abstract: An impeder for use in an electric induction welding process is provided. A cooling medium is circulated centrally through the impeder's magnetic material and between the interior of the impeder's high temperature enclosure and the exterior of the magnetic material within the impeder with the impeder entry and exit passages for the cooling medium located on the same side of the impeder.

Abstract: A method for setting the operating frequency of a forge welding machine for a preferred width of the of the heat affected zone during a forge weld. A computer program executes a self-tuning routine to determine the operating frequency in response to an inputted value of a preferred width of the heat affected zone. The operating power setting for the forge welding machine may also be determined in combination with the operating frequency in response to an inputted value of weld temperature.

Abstract: A system and method for computing the parameters of a forge welding machine for the forge welding of one or more materials is provided. A computer program executes a self-tuning routine to compute the operating frequency and operating power setting for the forge welding machine in response to an inputted width of the heat affected zone and an inputted weld temperature.

Abstract: An impeder for use in an electric induction welding process is provided. Optionally the impeder does not require internal forced cooling. In embodiments using internal forced cooling a high efficiency cooling system is provided.

Abstract: A spray quench system is provided with one or more spray quench rings that eject a controlled volume of spray onto a workpiece passing through the quench rings. The quench rings can be adjusted in position independently of each other relative to the workpiece being sprayed. Reflected spray guards may be provided to prevent spray interference between adjacent quench rings. The outlets of the quench rings may be adjustable in volume. A controller can be provided to optimize the distribution of quench cooling flows from the quench rings. Sets of quench rings with different diameters in each set may be provided in modular form.

Abstract: Method and system for monitoring and controlling at least one of the plurality of quantifiable heat affected zone (“HAZ”) characteristics in a weld of metal pieces provides a user with information concerning at least a first quantifiable HAZ characteristic for a weld, and also provides for control of an operating condition of a welding apparatus to obtain a weld having a quantifiable HAZ characteristic that satisfies success criteria relating to performance of the fabricated component.

Abstract: A system and method for computing the parameters of a forge welding machine for the forge welding of one or more materials is provided. A computer program executes a self-tuning routine to compute the operating frequency and operating power setting for the forge welding machine in response to an inputted width of the heat affected zone and an inputted weld temperature.

Abstract: An impeder for use in an electric induction welding process is provided. Optionally the impeder does not require internal forced cooling. In embodiments using internal forced cooling a high efficiency cooling system is provided.