Abstract: Methods of controlling an in-line heater for an energy storage device are provided. A determination is made that a pump is running. When running, the pump circulates a thermal management fluid through a thermal management conditioning loop, which includes the in-line heater and a heat transfer hardware configured to transfer heat between the thermal management fluid and the energy storage device, wherein the in-line heater is in thermal communication with the thermal management fluid. The in-line heater is turned on in response to the determination that the pump is running and a temperature of the thermal management fluid is below a lower control limit.

Abstract: A thermal management system for an energy storage system, the energy storage system comprising an energy storage device, an energy storage monitoring system including circuitry dedicated and configured to monitor a temperature of the energy storage device. The thermal management system comprises: a thermal management conditioning loop, a pump configured to circulate a thermal management fluid through the thermal management conditioning loop, a heat source, and a heat transfer hardware in thermal communication with the energy storage device. An energy storage controller of the energy storage monitoring system is configured to confirm that a temperature of the thermal management fluid and/or a temperature of the energy storage device is below an upper safety limit, between a lower control limit and an upper control limit, or both, and in response, to send an enable heater request indicating the heat source is to turn on.

Abstract: An aerospace battery may include a housing, a retaining seat disposed in the housing, and a battery pack core supported by the retaining seat in the housing. The battery pack core may include at least one cell district comprising a plurality of pouch cell batteries and at least one flexible cold plate disposed between at least two adjacent pouch cell batteries of the plurality of pouch cell batteries. The retaining seat may define a fluid delivery channel configured to couple to an inlet of a cooling channel of the flexible cold plate and a fluid return channel configured to couple to an outlet of the cooling channel of the flexible cold plate.

Abstract: An aerospace battery may include a housing, a retaining seat disposed in the housing, and a battery pack core supported by the retaining seat in the housing. The battery pack core may include at least one cell district comprising a plurality of pouch cell batteries and at least one flexible cold plate disposed between at least two adjacent pouch cell batteries of the plurality of pouch cell batteries. The retaining seat may define a fluid delivery channel configured to couple to an inlet of a cooling channel of the flexible cold plate and a fluid return channel configured to couple to an outlet of the cooling channel of the flexible cold plate.

Abstract: An aerospace battery may include a housing and a battery pack core. The housing may include a thin dual layer casing. The battery pack core is disposed in the housing and may include at least one cell district that includes a plurality of pouch cell batteries. A ceramic material may surround the at least one cell district and a closed cell foam may fill open space between the ceramic material and the housing.

Abstract: Methods for thermally regulating batteries of aircraft are provided. The aircraft comprises: an air inlet; an air outlet; a battery pack comprising battery cells; and an air channel in fluid communication with the air inlet and the air outlet, a surface of the air channel being in thermal communication with the battery cells whereby air flowing through the air channel exchanges heat with the battery cells through the surface of the air channel. The methods comprise: connecting an external supply of air to the air inlet of the aircraft; and delivering a flow of air through the air channel using the external supply of air. A kit comprising the aircraft and the external supply of air is also provided.

Abstract: An aircraft including a battery pack having a plurality of battery cells arranged to vent into a venting region of the battery pack. A path is defined between the venting region and an exterior of the aircraft, whereby thermal products vented by the cells can exit the aircraft via the path. In some embodiments, the venting region is or is in fluid communication with an air channel through which air flows from an aircraft air inlet to an aircraft air outlet. In other embodiments, the path joins the venting region and an opening in an external surface of the aircraft.

Abstract: Aircraft with battery thermal regulation systems, including: an aircraft air inlet and an aircraft air outlet; a battery pack including battery cells; and a battery thermal regulation system including a first air channel, a surface of which is in thermal communication with the battery cells so that air flowing through the first air channel exchanges heat with the cells through the surface; and an airflow device for driving an airflow. The battery thermal regulation system has a first and a second mode operation. In the first mode, the first air channel is fluidly connected with the aircraft air inlet and the aircraft air outlet whereby, during flight of the aircraft, air can enter the aircraft through the air inlet, flow through the first air channel and exit the aircraft through the air outlet. In the second mode, the airflow device drives an airflow through the first air channel.

Abstract: Battery packs for aircraft are provided, as are aircraft comprising such battery packs. One such battery pack comprises: a housing enclosing a plurality of battery cells; and an air channel. The air channel is connectable to an aircraft air inlet and an aircraft air outlet whereby, during flight of the aircraft, air enters the aircraft through the air inlet, passes through the battery pack air channel and exits the aircraft through the air outlet. At least a portion of a surface of the air channel is in thermal contact with the battery cells, whereby air flowing through the air channel exchanges heat with the battery cells through the surface of the air channel without entering the housing and contacting the battery cells.

Abstract: A battery housing for an aerospace battery may include a first endplate; a flange; and an elliptical cylinder extending from a first cylinder end to a second cylinder end. The first cylinder end of the elliptical cylinder may be welded to the first endplate, and the second cylinder end of the elliptical cylinder may be welded to the flange. The elliptical cylinder is formed from a sheet of material comprising a first sheet end and a second sheet end. The first sheet end may be welded to the second sheet end at a weld location that runs from the first cylinder end to the second cylinder end at a perimeter location that is calculated to experience a reduced stress during pressurization of the housing.

Abstract: A battery pack core may include a cold plate comprising a plurality of apertures defined between a first major surface and a second major surface of the cold plate; a plurality of battery cells, a single battery cell positioned in each aperture of the plurality of apertures such that a first end of the battery cell projects beyond the first major surface and a second end of the battery cell projects beyond the second major surface; and a plurality of silicone bushings, a silicone bushing surrounding each battery cell of the plurality of battery cells and contacting a wall of the aperture in which the battery cell is positioned.

Abstract: An aerospace battery may include a housing; a battery pack core; a ceramic felt surrounding at least part of the battery pack core; and a closed cell foam filling open space between the battery pack core, the ceramic felt, and the housing.

Abstract: Energy storage systems for aircraft and methods of operating the same are provided. The energy storage system may include a main battery, a propulsion power bus, a non-critical bus, a critical bus, and an engine starter bus. The propulsion power bus may be configured to convey electricity, which is supplied by the main battery, to an electric propulsion machine configured to provide propulsion for the aircraft. The non-critical bus may be configured to convey electricity to a hotel load on the aircraft. The critical bus may be configured to convey electricity, which is supplied by the main battery, to a critical load on the aircraft. The engine starter bus may be configured to convey electricity, which is supplied by the main battery, to an electric starter for a gas turbine engine, where the gas turbine engine is configured to power the electric propulsion machine.

Abstract: Energy storage systems for aircraft and methods of operating the same are provided. The energy storage system may include a main battery, a propulsion power bus, a non-critical bus, a critical bus, and an engine starter bus. The propulsion power bus may be configured to convey electricity, which is supplied by the main battery, to an electric propulsion machine configured to provide propulsion for the aircraft. The non-critical bus may be configured to convey electricity to a hotel load on the aircraft. The critical bus may be configured to convey electricity, which is supplied by the main battery, to a critical load on the aircraft. The engine starter bus may be configured to convey electricity, which is supplied by the main battery, to an electric starter for a gas turbine engine, where the gas turbine engine is configured to power the electric propulsion machine.

Abstract: A method for compensating an inductance imbalance in a three-phase alternating current electrical system is provided. An inductance imbalance is determined in the three-phase electrical system, an induction compensation device is selected based on the determination and thereafter applied within the three-phase electrical system. The induction compensation device is applied onto a power cable within the electrical system. A three-phase electrical system wherein an inductance imbalance is addressed with an inductance compensation device is further provided. A wind turbine generator comprising such a three-phase AC electrical system.

Abstract: A method for compensating an inductance imbalance in a three-phase alternating current electrical system is provided. An inductance imbalance is determined in the three-phase electrical system, an induction compensation device is selected based on the determination and thereafter applied within the three-phase electrical system. The induction compensation device is applied onto a power cable within the electrical system. A three-phase electrical system wherein an inductance imbalance is addressed with an inductance compensation device is further provided. A wind turbine generator comprising such a three-phase AC electrical system.