Abstract: Systems and methods are disclosed for automated lateral transfer and elevation of sortation shuttles. An example system may include a track having a first portion arranged in a first direction, a shuttle configured to move along the track, and a shuttle carriage system configured to move in a second direction transverse to the first direction, where the shuttle is configured to move from the track to the shuttle carriage system. The shuttle carriage system may include a first frame configured to support the shuttle, a first electromagnet configured to propel the first frame, and a second electromagnet coupled to the first frame, the second electromagnet configured to propel the shuttle off the first frame.

Abstract: Systems, methods, and computer-readable media are disclosed for flexible rail switching components for container shuttles. In one embodiment, an example system for a shuttle may include an elongated spring steel plate, a first rail track component coupled to the elongated spring steel plate, a second rail track component coupled to the elongated spring steel plate and disposed adjacent to the first rail track component, and a third rail track component coupled to the elongated spring steel plate and disposed adjacent to the second rail track component. The elongated spring steel plate may be configured to be actuated from a first position to a second position. A distance between the first rail track component and the second rail track component when the elongated spring steel plate is in the second position may be less than when the elongated spring steel plate is in the first position.

Abstract: Systems and methods are disclosed for passive braking systems for container shuttles. An example system may include a track having a first portion and a ramp portion disposed at an angle, a first electromagnet disposed along the first portion, a shuttle with a permanent magnet that is configured to interact with the first electromagnet to propel the shuttle along the track, and a first metal block disposed along the ramp portion. The shuttle may enter the ramp portion at a first speed and exit the ramp portion at a second speed due to an eddy current induced in the first metal block by the permanent magnet.

Abstract: Systems, methods, and apparatuses are disclosed for automated securing and releasing of items on shuttles. In one embodiment, an example item sortation system may include a shuttle having a conveyor, a first gate portion having a second width that is about half a first width of the conveyor, a second gate portion having the second width, an optional third gate portion having the second width, and an optional fourth gate portion having the second width, wherein the third gate portion and the fourth gate portion are disposed at a second side of the conveyor. The first gate portion, the second gate portion, the third gate portion, and the fourth gate portion may be configured to: (i) secure the at least one item on the conveyor during transport, and (ii) guide the at least one item along the conveyor when the item is unloaded.

Abstract: Systems and methods are disclosed for container shuttles having omnidirectional wheels. In one embodiment, an example system for shuttle transportation may include a first linear synchronous motor arranged in a first orientation, a second linear synchronous motor arranged in a second orientation that is offset with respect to the first linear synchronous motor, and a shuttle having a permanent magnet and a plurality of omnidirectional wheels. The shuttle may be configured to be propelled in a first direction via the first linear synchronous motor and the permanent magnet, and to be propelled in a second direction via the second linear synchronous motor and the permanent magnet.

Abstract: Systems and methods are disclosed for contactless powering and control of conveyors on shuttles. An example system may include a track, a first transmitter disposed at a first location along the track, the first transmitter configured to transmit power and data wirelessly, and a shuttle configured to move along the track. The shuttle may include a conveyor, and a first receiver configured to wirelessly receive the power and the data from the first transmitter, where the power is used to power the conveyor. The shuttle may not have an onboard power source coupled to the conveyor.

Abstract: Systems and methods are disclosed for transition components for gaps in shuttle rails. An example system configured to transport items may include a shuttle configured to support an item, where the shuttle includes a first wheel. The first wheel may have a first side surface, a second side surface, and a middle portion that together form a v-groove. The system may include a first rail configured to engage the first side surface and the second side surface, a second rail configured to engage the first side surface and the second side surface, where the second rail is separated from the first rail, and a first transition block coupled to the first rail. The first transition block may be configured to transfer a load of the shuttle from the first side surface and the second side surface to the middle portion of the wheel.

Abstract: Systems and methods are disclosed for shuttle turning systems having linear synchronous motors. In one embodiment, an example system for shuttle transportation may include a first linear synchronous motor arranged in a first orientation, a second linear synchronous motor arranged in a second orientation that is transverse to the first orientation, and a shuttle. The shuttle may have a first permanent magnet coupled to the shuttle and a second permanent magnet coupled to the shuttle, where the first permanent magnet is arranged parallel to the first orientation and the second permanent magnet is arranged parallel to the second orientation. The shuttle may be configured to be propelled in a first direction via the first linear synchronous motor and the first permanent magnet, and to be propelled in a second direction via the second linear synchronous motor and the second linear synchronous motor.

Abstract: Systems and methods are disclosed for interconnected sortation systems with multiple inputs and destinations. In one embodiment, an example system may include a first sortation system, a second sortation system, a first induction station to induct items into the system, and a second induction station to induct items into the system. The system may include a track configured to connect the first sortation system to both the first induction station and the second induction station, and to connect the second sortation system to both the first induction station and the second induction station. The system may include a number of shuttles configured to move along the track.

Abstract: Systems and methods are disclosed for contactless powering and control of conveyors on shuttles. An example system may include a track, a first transmitter disposed at a first location along the track, the first transmitter configured to transmit power and data wirelessly, and a shuttle configured to move along the track. The shuttle may include a conveyor, and a first receiver configured to wirelessly receive the power and the data from the first transmitter, where the power is used to power the conveyor. The shuttle may not have an onboard power source coupled to the conveyor.

Abstract: A conveyance device can include a conveyance surface and a conveyance constraint. The conveyance surface can receive a container and advance the container along the conveyance pathway. The conveyance constraint can be positioned across the conveyance pathway and include an opening. The conveyance constraint can block containers having a width or height larger than the respective width or height of the opening.

Abstract: Systems and methods are disclosed for elevators for material handling shuttles. In one embodiment, an example system configured to change elevation of a shuttle may include an elevator track disposed between a loading zone and an unloading zone, and a platform coupled to the elevator track and configured to move between the loading zone and the unloading zone. The platform may be configured to engage with a lower surface of the shuttle at the loading zone. The platform may be configured to lift the shuttle off a first set of rails at the loading zone, and to position the shuttle onto a second set of rails at the unloading zone.

Abstract: Systems and methods are disclosed for wireless powering and control of conveyors on shuttles. An example system may include a track, and a shuttle configured to move along the track, the shuttle having a conveyor, and a first induction coil. The system may include a second induction coil disposed at a first location along the track, where the second induction coil is configured to interact with the first induction coil to power the conveyor. The shuttle may not have an onboard power source coupled to the conveyor.

Abstract: Systems and methods are disclosed for wireless powering and control of conveyors on shuttles. An example system may include a track, and a shuttle configured to move along the track, the shuttle having a conveyor, and a first induction coil. The system may include a second induction coil disposed at a first location along the track, where the second induction coil is configured to interact with the first induction coil to power the conveyor. The shuttle may not have an onboard power source coupled to the conveyor.

Abstract: Systems, methods, and computer-readable media are disclosed for retractable rail components for container shuttle rails. In one embodiment, an example system for a shuttle may include a linear rail segment, and a first retractable rail segment assembly disposed adjacent to the linear rail segment. The first retractable rail segment assembly may include a first rail segment configured to move vertically from a first position aligned with the linear rail segment to a second position that is retracted with respect to the linear rail segment, and a first actuator configured to push the first rail segment from the second position to the first position.