Abstract: The present invention is generally directed to paper products having great softness and strength. The paper products are formed from one or more paper webs that can be made according to various methods. In one embodiment, the paper web is an uncreped through-air dried web. According to the present invention, at least one side of the paper web is treated with a bonding material according to a preselected pattern and creped from a creping surface. Through the process, a two-sided tissue web is formed having a smooth side and a textured side. In one embodiment, tissue webs made according to the present invention may also be splittable, allowing the web to be pulled apart in two substantially continuous webs with distinctly different properties.

Abstract: A tissue sheet having a deep discontinuous pocket structure provides improved durability as measured by the ratio of the cross-machine direction tensile energy absorbed to the cross-machine direction tensile strength.

Abstract: A tissue product having a combination of substantially equal tensile energy absorbed (TEA) in the machine direction and the cross-machine direction of the tissue sheet and a significant level of stretch in both directions provides improved perception of strength and resistance to “poke through” in use.

Abstract: Soft throughdried tissues, which are sufficiently soft to serve as premium bathroom tissues, can be made without the use of a Yankee dryer. The typical Yankee functions of building machine direction and cross-machine direction stretch are replaced by a wet end rush transfer and the throughdrying fabric design, respectively. It is particularly advantageous to form the tissue with chemimechanically treated fibers in at least one layer. The resulting tissues have high bulk (about 6 cubic centimeters per gram or greater) and low stiffness.

Abstract: An improved method for imprinting a paper web during a wet pressing event is disclosed which results in asymmetrical protrusions corresponding to the deflection conduits of a deflection member. In one embodiment, differential velocity transfer during a pressing event serves to improve the molding and imprinting of a web with a deflection member. Improved deflection members are also disclosed. Improved tissue webs produced are also disclosed having useful sets of physical and geometrical properties, such as a pattern densified network and a repeating pattern of protrusions having asymmetrical structures.

Abstract: An improved paper and the process of making an improved paper web is disclosed. The improved paper is characterized as having two regions; one is a network (or open grid) region and the other is a plurality of domes. At least a portion of either region of the paper web contains a bonding material that penetrates at least partially through the paper's thickness.

Abstract: The energy efficiency of a throughdrying papermaking process is improved by recycling exhaust gas from one or more throughdryers prior to throughdrying to profile the consistency of the web.

Abstract: A tissue sheet is made using a modified wet pressed tissue machine employing an integrally sealed air press. The apparatus includes: a forming roll; a drying cylinder positioned downstream of the forming roll; an air press positioned between the forming roll and the drying cylinder; a molding fabric adjacent a first fabric such that both fabrics travel through the air press, and wherein the air press is installed to direct a pressurized fluid through the molding fabric first and then through the first fabric; and a pressure roll adjacent the drying cylinder for pressing the molding fabric against the drying cylinder.

Abstract: A through-air drying apparatus is disclosed. The through-air drying apparatus includes a rotating drying cylinder over which a tissue web is carried and dried. A hood surrounds the drying cylinder leaving an open free end. In accordance with the present invention, an external baffle is positioned adjacent to the open free end of the drying cylinder to prevent external air from leaking in or infiltrating the drying cylinder.

Abstract: Spirally wound paper products are disclosed having desirable roll firmness characteristics and softness properties. The rolled products can be made from a single ply tissue web formed according to various processes. Once formed, the tissue web is subjected to a shear-calendering device that increases the fuzz-on-edge properties of the web and preserves the bulk of the web when wound.

Abstract: Spirally wound paper products are disclosed having desirable roll firmness characteristics and softness properties. The rolled products can be made from a single ply tissue web formed according to various processes. Once formed, the tissue web is subjected to a shear-calendering device that increases the fuzz-on-edge properties of the web and preserves the bulk of the web when wound.

Abstract: Soft throughdried tissues, which are sufficiently soft to serve as premium bathroom tissues, can be made without the use of a Yankee dryer. The typical Yankee functions of building machine direction and cross-machine direction stretch are replaced by a wet end rush transfer and the throughdrying fabric design, respectively. It is particularly advantageous to form the tissue with chemimechanically treated fibers in at least one layer. The resulting tissues have high bulk (about 6 cubic centimeters per gram or greater) and low stiffness.

Abstract: Soft throughdried tissues, which are sufficiently soft to serve as premium bathroom tissues, can be made without the use of a Yankee dryer. The typical Yankee functions of building machine direction and cross-machine direction stretch are replaced by a wet end rush transfer and the throughdrying fabric design, respectively. It is particularly advantageous to form the tissue with chemimechanically treated fibers in at least one layer. The resulting tissues have high bulk (about 6 cubic centimeters per gram or greater) and low stiffness.

Abstract: Paper sheets useful for tissues, paper towels, napkins, disposable absorbent products and the like can be made to exhibit a high degree of wet resiliency. This property is achieved by using a combination of high yield pulp fibers (such as bleached chemithermomechanical pulp fibers) and a wet strength agent in an uncreped throughdrying process. The resulting product, when wetted, can spring back after being crumpled in one's hand.

Abstract: Soft throughdried tissues, which are sufficiently soft to serve as premium bathroom tissues, can be made without the use of a Yankee dryer. The typical Yankee functions of building machine direction and cross-machine direction stretch are replaced by a wet end rush transfer and the throughdrying fabric design, respectively. It is particularly advantageous to form the tissue with chemimechanically treated fibers in at least one layer. The resulting tissues have high bulk (about 6 cubic centimeters per gram or greater) and low stiffness.

Abstract: A tissue sheet is made using a modified wet pressing process employing an integrally sealed air press. After initial formation and conventional vacuum dewatering, the wet web may be conformed to the surface contour of a relatively coarse fabric to give the web a textured surface. By creating a pressure differential across the web, the air press noncompressively dewaters the wet web to a consistency of about 30 to about 40 percent prior to a heated drying cylinder. The web may be dried to substantially preserve its three-dimensional, throughdried-like-texture. The process provides a web having an exceptionally high degree of bulk and absorbency not expected in wet-pressed products.

Abstract: Spirally wound paper products are disclosed having desirable roll firmness characteristics and softness properties. The rolled products can be made from a single ply tissue web formed according to various processes.

Abstract: Spirally wound paper products are disclosed having desirable roll firmness characteristics and softness properties. The rolled products can be made from a single ply tissue web formed according to various processes. Once formed, the tissue web is subjected to a shear-calendering device that increases the fuzz-on-edge properties of the web and preserves the bulk of the web when wound.

Abstract: The energy efficiency of a primary drying papermaking process is improved by the use of auxiliary dryers to dry the wet tissue webs to a final moisture of about 5% or less and adjust the CD moisture profiles of the wet and partially-dried tissue webs.

Abstract: A web treatment device is disclosed capable of heating and creping a fibrous web with control systems for uniform operation. The web is pressed between two belts in a compression zone, where is it also subject to a temperature gradient that can assist in water removal. Durable coatings on the press belts can assist in maintaining good performance. The system can be used to apply texture to a fibrous web or drive chemical reactions or other physical changes in the web.