Abstract: Embodiments disclosed herein include cushioning assemblies with thermoplastic elements encapsulated in thermoset providing customizable support and airflow. A cushioning assembly for a cushion provides cushioning and support for a user. Thermoplastic elements are encapsulated within a thermoset matrix to provide additional support at specific sections of the cushion. The shape and location of the thermoplastic elements may be configured to provide the support and cushioning characteristics desired by a user. The thermoplastic elements may include air passageways in communication with the outside. In this manner, support is provided precisely where needed for the user, the weight and expense of the cushion is reduced by eliminating expensive redundant support, and the heat and humidity that can cause user discomfort is reduced.

Abstract: To analyze data fields in an unstructured data set or a data set where the structure is unknown, masks can be constructed and used to determine locations of the individual fields within each data set entry. The locations can be indicated as offsets within a data set entry. An offset indicates where a data field begins. A set of masks can be constructed for at least some of the entries in a data set (e.g., a file). The masks can include a mask for padding (e.g., spaces, tabs, zeroes, etc.), and each expected type of data (e.g., alphabetic character, numeric character, and symbol). Each type of mask can be aggregated across data set entries and then analyzed to identify individual field locations. With the information about field locations, the data set can be analyzed.

Abstract: To analyze data fields in an unstructured data set or a data set where the structure is unknown, masks can be constructed and used to determine locations of the individual fields within each data set entry. The locations can be indicated as offsets within a data set entry. An offset indicates where a data field begins. A set of masks can be constructed for at least some of the entries in a data set (e.g., a file). The masks can include a mask for padding (e.g., spaces, tabs, zeroes, etc.), and each expected type of data (e.g., alphabetic character, numeric character, and symbol). Each type of mask can be aggregated across data set entries and then analyzed to identify individual field locations. With the information about field locations, the data set can be analyzed.

Abstract: Embodiments disclosed herein include cushioning assemblies with thermoplastic elements encapsulated in thermoset providing customizable support and airflow. A cushioning assembly for a cushion provides cushioning and support for a user. Thermoplastic elements are encapsulated within a thermoset matrix to provide additional support at specific sections of the cushion. The shape and location of the thermoplastic elements may be configured to provide the support and cushioning characteristics desired by a user. The thermoplastic elements may include air passageways in communication with the outside. In this manner, support is provided precisely where needed for the user, the weight and expense of the cushion is reduced by eliminating expensive redundant support, and the heat and humidity that can cause user discomfort is reduced.

Abstract: All-foam mattress assemblies with foam engineered cores having thermoplastic and thermoset materials, and related assemblies and methods are disclosed. All-foam mattress assemblies use foam-based materials, such as thermoplastic and thermoset, to provide cushioning and support characteristics for a user in the sleeping area of a mattress during sleep or rest. The all-foam mattress assemblies may include foam comfort layer(s), foam transitional layer(s), and a foam engineered core. The all-foam engineered core may lessen a density of a mattress assembly by comprising thermoset member(s), and engineered geometric thermoplastic material profile(s) adjacent to the thermoset member(s). The engineered geometric thermoplastic material profile(s) may be disposed in a parallel or substantially parallel arrangement.

Abstract: Embodiments disclosed herein include mattress assemblies and components employing passageways for ventilation and airflow. A mattress may contain a mattress core to provide cushioning and support. For example, the mattress core may comprise an innerspring, air bladder(s), and/or foam layer(s). A mattress assembly may include a foam base and/or at least one foam side support member to at least partially surround a mattress core to provide cushioning and structure. The foam base and/or at least one foam side support member may include at least one passageway for facilitating diffusion and air exchange between an exterior environment and an interior space of the enclosure containing the mattress core. In this manner, as stagnant air and humidity developing in the mattress core may be avoided or reduced from the mattress core, which may otherwise cause unhealthy conditions or unpleasant odors for users.

Abstract: Mattress assemblies and methods employing foam side support members and cloth members to enclose mattress cores are disclosed. A mattress may include a mattress assembly enclosing a mattress core. The foam side supports of the mattress assembly may be disposed adjacent to a periphery portion of the mattress core to provide additional support, for example, when a user mounts and dismounts from the mattress. The side support members may be thermally bonded to the cloth members to secure the side supports adjacent the periphery portion of the mattress core. In this manner, the side support members may be precisely positioned relative to the mattress core without the need for adhesives or expensive manufacturing equipment to thermally weld the side support members directly to a foam base.

Abstract: Embodiments disclosed in the detailed description include a unitary or monolithic composite or hybrid cushioning structure(s) and profile(s) comprised of a cellular thermoplastic foam and a thermoset material. The thermoset material may also be provided as cellular foam as well. In one embodiment disclosed herein, the unitary composite cushioning structure is formed from a cellular thermoplastic foam and a thermoset material. The cellular thermoplastic foam provides support characteristics to the unitary composite cushioning structure. The thermoset material provides a resilient structure with cushioning characteristics to the cushioning structure. A stratum is disposed between at least a portion of the cellular thermoplastic foam and at least a portion of the thermoset material to secure the at least a portion of the thermoset material to the at least a portion of the cellular thermoplastic foam to provide a unitary composite cushioning structure.

Abstract: Embodiments disclosed in the detailed description include a unitary or monolithic composite or hybrid cushioning structure(s) and profile(s) comprised of a cellular thermoplastic foam and a thermoset material. The thermoset material may also be provided as cellular foam as well. In one embodiment disclosed herein, the unitary composite cushioning structure is formed from a cellular thermoplastic foam and a thermoset material. The cellular thermoplastic foam provides support characteristics to the unitary composite cushioning structure. The thermoset material provides a resilient structure with cushioning characteristics to the cushioning structure. A stratum is disposed between at least a portion of the cellular thermoplastic foam and at least a portion of the thermoset material to secure the at least a portion of the thermoset material to the at least a portion of the cellular thermoplastic foam to provide a unitary composite cushioning structure.

Abstract: Related methods to produce unitary or monolithic composite or hybrid cushioning structure(s) and profile(s) comprised of a thermoplastic foam and a thermoset material are also disclosed. As non-limiting examples, the thermoset material may also be provided as cellular foam. The unitary composite cushioning structure may be formed from the thermoplastic material and the thermoset material. The thermoplastic material provides support characteristics to the unitary composite cushioning structure. The thermoset material provides a resilient structure with cushioning characteristics to the cushioning structure. A stratum, which may be continuously produced, is formed between at least a portion of the cellular thermoplastic foam and at least a portion of the thermoset material as the thermoset material transforms from a non-solid to a solid phase to secure the at least a portion of the thermoset material to the at least a portion of the thermoplastic material to provide a unitary composite cushioning structure.