Abstract: A photolithographic mask set for creating a plurality of characters on a device includes a plurality of photolithographic masks, wherein each mask includes at least one mask character area and at least one mask character field area that surrounds said mask character area; wherein each said mask character field area has a radiation energy density transmission factor Tf that is greater than zero, and wherein each mask character area has a radiation energy density transmission factor Tc that is greater than zero, such that each mask character field area and each mask character area of each mask is not opaque.

Abstract: A photolithographic mask set for creating a plurality of characters on a device includes a plurality of photolithographic masks, wherein each mask includes at least one mask character area and at least one mask character field area that surrounds said mask character area; wherein each said mask character field area has a radiation energy density transmission factor Tf that is greater than zero, and wherein each mask character area has a radiation energy density transmission factor Tc that is greater than zero, such that each mask character field area and each mask character area of each mask is not opaque.

Abstract: A photolithographic method for forming a plurality of characters on a device utilizes a mask set that includes a plurality of photolithographic masks, wherein each mask includes at least one non-opaque mask character field area that surrounds a non-opaque mask character area. Photoresist is exposed to radiation energy density through the set of masks using the masks sequentially to create at least one character field area of the photoresist, and a character area of the photoresist. Ultimately, because the character areas of the photoresist are exposed to some light energy density from the non-opaque mask character field areas during each mask exposure step, the total photoresist exposure time to create the series of characters is less than that of the prior art.

Abstract: The present invention is directed towards increasing the conductivity of the electrical lead material in the read head portion of a magnetic head, such that thinner electrical leads can be fabricated while the current carrying capacity of the leads is maintained. This increase in electrical lead conductivity is accomplished by fabricating the electrical lead upon an epitaxially matched seed layer, such that the crystalline microstructure of the electrical lead material has fewer grain boundaries, whereby the electrical conductivity of the lead material is increased. In a preferred embodiment, the electrical lead material is comprised of Rh, which has an FCC crystal structure, and the seed layer is comprised of a metal, or metal alloy having a BCC crystal structure with unit cell lattice constant dimensions that satisfy the relationship that abcc is approximately equal to 0.816afcc. In various embodiments, the seed layer is comprised of VMo or VW.

Abstract: An electrical signal processing device includes at least one thin film flux generator and at least one thin film magnetic sensor. Each flux generator includes at least one conductive induction line that is connected to at least one lead of a pair of input leads, and a yoke that surrounds the conductive induction line. The yoke has at least one pair of pole tips, and a gap is disposed between the end surfaces of each pair of pole tips. A magnetic sensor is disposed in the gap, and a pair of output leads is connected to the sensor. An alternative embodiment may include two or more conductive induction lines that are connected to respective separate pairs of input leads. Alternatively, two or more conductive induction lines may connect to one another to form an induction coil. The flux generator and magnetic sensor are preferably formed on a single substrate to create an integrated device.

Abstract: A photolithographic method for forming a plurality of characters on a device utilizes a mask set that includes a plurality of photolithographic masks, wherein each mask includes at least one non-opaque mask character field area that surrounds a non-opaque mask character area. Photoresist is exposed to radiation energy density through the set of masks using the masks sequentially to create at least one character field area of the photoresist, and a character area of the photoresist. Ultimately, because the character areas of the photoresist are exposed to some light energy density from the non-opaque mask character field areas during each mask exposure step, the total photoresist exposure time to create the series of characters is less than that of the prior art.

Abstract: A magnetic head including an electrical lead layer that is comprised of a material having an ordered-phase crystalline structure. In a preferred embodiment, the ordered-phase crystalline structure of the electrical lead is epitaxially matched to the crystalline structure of the hard bias layer upon which it is formed, and there is no need for a seed layer for the electrical leads. Electrical leads comprised of the materials used in the invention having an ordered-phase crystalline structure, particularly a B2, L10, L11, and L12 structure, will have significantly reduced resistivity over the prior art electrical leads that are typically composed of rhodium or tantalum. As a result, thinner electrical leads can be fabricated which carry the same, or even greater, current than the prior art rhodium or tantalum leads. The preferred leads are comprised of NiAl, FeCo, or CuZn having a B2 crystalline structure, and alternative embodiments are comprised of CuAu, Cu3Au, CuPt, and Cu3Pt.

Abstract: In the present method for manufacturing a magnetic write head a focused ion beam (FIB) tool is utilized to mill the side edges of a P2pole, in order to provide a narrowed track width. Prior to milling, a thin film layer of material is deposited upon the P2pole tip. The milling boxes of the FIB tool are properly aligned upon the layer with reference to the location of the P2 pole tip. Milling of the lateral edges of the P2pole tip is then conducted to the appropriate depth, and the layer of material is removed. The resulting P2pole tip has sharp lateral edges, rather than the rounded edges that are produced in prior art FIB processing methods that do not utilize the thin film layer. In a preferred implementation, the FIB tool is utilized first to deposit the thin film layer and thereafter to perform the milling operation.

Abstract: A magnetic head including an electrical lead layer that is comprised of a material having an ordered crystalline structure. In a preferred embodiment, the ordered crystalline structure of the electrical lead is epitaxially matched to the crystalline structure of the hard bias layer upon which it is formed, and there is no need for a seed layer for the electrical leads. Electrical leads having an ordered crystalline structure, particularly a B2, L10, L11, L12 and D03 structure, will have significantly reduced resistivity over the prior art electrical leads that are typically composed of rhodium or tantalum. As a result, thinner electrical leads can be fabricated which carry the same, or even greater, current than the prior art rhodium or tantalum leads. The preferred leads are comprised of NiAl having a B2 crystalline structure, and alternative embodiments are comprised of CuAu, Cu3Au, Ni3Al and Fe3Al.

Abstract: A magnetic recording transducer, useful in a magnetic data storage device, having a read element with improved magnetic stability and a narrow track width is described. An MR stripe according to the invention has a magnetic-stability inducing (MSI) shape selected from an essentially trapezoidal shape, an essentially hexagonal shape, an essentially race-track shape, and an essentially half race track shape. These MSI shapes are oriented in a plane perpendicular to the air-bearing surface (ABS). The MSI shapes are used to encourage the formation of a single magnetic domain state with magnetization direction parallel to the ABS in the absence of a magnetic bias. In one embodiment according to the invention the sensor structure is overlaid on the sides of the top surface with layers of electrically conductive material (overlaid leads) to define an approximately rectangular active region of the larger MSI shape.

Abstract: The invention provides a set of standards for accurately calibrating a vacuum thermogravimetric analyzer (VTGA). The invention solves the problem of calibrating a VTGA by using the actual magnetic transitions and associated transition temperatures, or Curie temperatures, TC's, of a set of standards which can be used in-situ at the location of the sample holder obviating the difficulties associated with indirect methods of calibration. The set of standards permits accurate calibration through sufficiently numerous calibration points over a rather limited low-temperature range for determining vapor pressures of compounds. The set of temperature calibration standards is fabricated from slugs of ferromagnetic material. The composition of the ferromagnetic material in each slug is altered by alloying a ferromagnetic constituent with a non-ferromagnetic constituent to provide a plurality of standards with different Curie temperature over the limited temperature range.

Abstract: A method and apparatus for compensating waveforms, spectra, and profiles derived therefrom for effects of drift is disclosed. The present invention removes the effects of drift from a sequential series of waveforms obtained from a waveform-source device, or spectra, from a spectrometer, to produce for output a sequential series of drift-compensated waveforms, or spectra, respectively. In addition, the present invention performs a factor analysis, or alternatively a linear-least-squares analysis, on an array of the drift-compensated waveforms, or spectra to provide a set of drift-compensated principal factors; and, generates drift-compensated scaled target-factor profiles from a profile trajectory lying within a space of the set of drift-compensated principal factors. In addition, in the case of spectra, the invention provides for conversion of the drift-compensated scaled target-factor profiles to drift-compensated compositional profiles.

Abstract: The invention is a laminated antiferromagnetically coupled (AFC) structure for use in a spin valve (SV) sensor or magnetic tunnel junction (MTJ) device, having two ferromagnetic films coupled together with an improved AFC film. Particularly the AFC film comprises an alloy material selected from the group consisting of Ru100-xmx, Os100-ymy, Ir100-ymy, Rh100-y,my, Re100-zmz, and M100-xmx, where M is an alloy of two or more materials selected from the group consisting of Ru, Os, Ir, Rh, and Re, and where m is a material selected from the group consisting of W, Ta, Mo, Nb and alloys of two or more materials selected from W, Ta, Mo, and Nb, and where x is between approximately 5 and 95 at. %, y is between approximately 10 and 90 at. %, and z is between approximately 25 and 75 at. %. The sensors may be used in magnetic heads of hard disk drives.

Abstract: The invention provides a method for accurately calibrating a vacuum thermogravimetric analyzer (VTGA). The invention solves the problem of calibrating a VTGA by using the actual magnetic transitions and associated transition temperatures, or Curie temperatures, Tc's, of a set of standards which can be used in-situ at the location of the sample holder obviating the difficulties associated with indirect methods of calibration. The invention encompasses a method of using a set of calibration standards comprised of a plurality of ferromagnetic slugs to provide a temperature calibration for a VTGA. The method permits accurate calibration through sufficiently numerous calibration points over a rather limited low-temperature range for determining vapor pressures of compounds. Through the use of these standards, highly accurate measurements can be made of the vapor pressures of critical hard disk drive compounds, such as lubricants, and corrosion inhibitors, that are crucial to competitive disk drive technology.

Abstract: The present invention is directed towards increasing the conductivity of the electrical lead material in the read head portion of a magnetic head, such that thinner electrical leads can be fabricated while the current carrying capacity of the leads is maintained. This increase in electrical lead conductivity is accomplished by fabricating the electrical lead upon an epitaxially matched seed layer, such that the crystalline microstructure of the electrical lead material has fewer grain boundaries, whereby the electrical conductivity of the lead material is increased. In a preferred embodiment, the electrical lead material is comprised of Rh, which has an FCC crystal structure, and the seed layer is comprised of a metal, or metal alloy having a BCC crystal structure with unit cell lattice constant dimensions that satisfy the relationship that abcc is approximately equal to 0.816afcc. In various embodiments, the seed layer is comprised of VMo or VW.

Abstract: The present invention is directed towards increasing the conductivity of the electrical lead material in the read head portion of a magnetic head, such that thinner electrical leads can be fabricated while the current carrying capacity of the leads is maintained. This increase in electrical lead conductivity is accomplished by fabricating the electrical lead upon an epitaxially matched seed layer, such that the crystalline microstructure of the electrical lead material has fewer grain boundaries, whereby the electrical conductivity of the lead material is increased. In a preferred embodiment, the electrical lead material is comprised of Rh, which has an FCC crystal structure, and the seed layer is comprised of a metal, or metal alloy having a BCC crystal structure with unit cell lattice constant dimensions that satisfy the relationship that abcc is approximately equal to 0.816afcc. In various embodiments, the seed layer is comprised of VMo or VW.

Abstract: The invention is a laminated antiferromagnetically coupled (AFC) structure for use in a spin valve (SV) sensor or magnetic tunnel junction (MTJ) device, having two ferromagnetic films coupled together with an improved AFC film. Particularly the AFC film comprises an alloy material selected from the group consisting of Ru100-x, Os100-ymy, Ir100-ymy, Rh100-y,my, Re100-zmz, and M100-xmx, where M is an alloy of two or more materials selected from the group consisting of Ru, Os, Ir, Rh, and Re, and where m is a material selected from the group consisting of W, Ta, Mo, Nb and alloys of two or more materials selected from W, Ta, Mo, and Nb, and where x is between approximately 5 and 95 at. %, y is between approximately 10 and 90 at. %, and z is between approximately 25 and 75 at. %. The sensors may be used in magnetic heads of hard disk drives.

Abstract: A magnetic recording transducer, useful in a magnetic data storage device, having a read element with improved magnetic stability and a narrow track width is described. An MR stripe according to the invention has a magnetic-stability inducing (MSI) shape selected from an essentially trapezoidal shape, an essentially hexagonal shape, an essentially race-track shape, and an essentially half race track shape. These MSI shapes are oriented in a plane perpendicular to the air-bearing surface (ABS). The MSI shapes are used to encourage the formation of a single magnetic domain state with magnetization direction parallel to the ABS in the absence of a magnetic bias. In one embodiment according to the invention the sensor structure is overlaid on the sides of the top surface with layers of electrically conductive material (overlaid leads) to define an approximately rectangular active region of the larger MSI shape.

Abstract: In the present method for manufacturing a magnetic write head a focused ion beam (FIB) tool is utilized to mill the side edges of a P2 pole, in order to provide a narrowed track width. Prior to milling, a thin film layer of material is deposited upon the P2 pole tip. The milling boxes of the FIB tool are properly aligned upon the layer with reference to the location of the P2 pole tip. Milling of the lateral edges of the P2 pole tip is then conducted to the appropriate depth, and the layer of material is removed. The resulting P2 pole tip has sharp lateral edges, rather than the rounded edges that are produced in prior art FIB processing methods that do not utilize the thin film layer. In a preferred implementation, the FIB tool is utilized first to deposit the thin film layer and thereafter to perform the milling operation.

Abstract: In a T-head design, it is desirable to reduce the side-writing that occurs during the write operation. The side-writing causes the track width to increase and therefore reduces the track density that can be achieved. The side-writing is caused by certain corners of the T-head producing extraneous fluxes over the magnetic disk. The extraneous fluxes write to the magnetic disk, causing the track width to be increased. The present invention recesses part of the T-head from the air bearing surface by a focused ion beam milling, an ion milling, or an etching process. The extraneous fluxes are therefore recessed from the magnetic disk by a shallow distance sufficient to prevent writing to the magnetic disk, but not so great a distance to inhibit the flux carrying capacity of the structure to the actively writing pole tip.