Patents by Inventor Michael Bardell

Michael Bardell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240360806
    Abstract: A gaseous fuel engine system includes a hydrogen fuel supply, an engine housing having an intake port extending to a cylinder, and an intake runner. The intake runner includes a valve mount attached to a conduit and having a valve mounting face, and a gaseous fuel admission valve is mounted upon the valve mounting face. A hydrogen fuel passage extends from the valve mount through the conduit and is oriented angularly to at least one of a clamping face of the intake runner or the valve mounting face. Related apparatus and methodology is also disclosed.
    Type: Application
    Filed: July 9, 2024
    Publication date: October 31, 2024
    Applicant: Caterpillar Inc.
    Inventors: Jaswinder Singh, Michael Bardell, Yongxian Gu, Eric L. Schroeder, Patrick J. Seiler
  • Patent number: 12065992
    Abstract: A gaseous fuel engine system includes a hydrogen fuel supply, an engine housing having an intake port extending to a cylinder, and an intake runner. The intake runner includes a valve mount attached to a conduit and having a valve mounting face, and a gaseous fuel admission valve is mounted upon the valve mounting face. A hydrogen fuel passage extends from the valve mount through the conduit and is oriented angularly to at least one of a clamping face of the intake runner or the valve mounting face. Related apparatus and methodology is also disclosed.
    Type: Grant
    Filed: January 23, 2023
    Date of Patent: August 20, 2024
    Assignee: Caterpillar Inc.
    Inventors: Jaswinder Singh, Michael Bardell, Yongxian Gu, Eric L. Schroeder, Patrick J. Seiler
  • Publication number: 20240247622
    Abstract: A gaseous fuel engine system includes a hydrogen fuel supply, an engine housing having an intake port extending to a cylinder, and an intake runner. The intake runner includes a valve mount attached to a conduit and having a valve mounting face, and a gaseous fuel admission valve is mounted upon the valve mounting face. A hydrogen fuel passage extends from the valve mount through the conduit and is oriented angularly to at least one of a clamping face of the intake runner or the valve mounting face. Related apparatus and methodology is also disclosed.
    Type: Application
    Filed: January 23, 2023
    Publication date: July 25, 2024
    Applicant: Caterpillar Inc.
    Inventors: Jaswinder Singh, Michael Bardell, Yongxian Gu, Eric L. Schroeder, Patrick J. Seiler
  • Patent number: 11840979
    Abstract: Operating a gaseous hydrogen fuel engine includes controlling an injection timing of a gaseous hydrogen fuel injected into a flow of pressurized intake air so as to produce a leading cooling flow of pressurized intake air into a cylinder in an engine, a trailing purging flow through an intake conduit, and a middle flow of both pressurized intake air and gaseous hydrogen fuel into the cylinder. Undesired combustion such as preignition and/or backfire can be limited. Related apparatus and control logic is also disclosed.
    Type: Grant
    Filed: January 23, 2023
    Date of Patent: December 12, 2023
    Assignee: Caterpillar Inc.
    Inventors: Jaswinder Singh, Michael Bardell, Yongxian Gu, Eric L. Schroeder, Patrick J. Seiler
  • Patent number: 11814286
    Abstract: A system is disclosed. The system can store a fuel reagent such as methanol for conversion into hydrogen to power one or more facility systems via a backup power system. A reactor controller can monitor a power demand of the one or more facility systems and determine whether the power demand is met by a primary power system. The fuel reagent can be provided to a fuel reactor in response to the reactor controller determining that the one or more facility systems are operating at a power deficit to generate an amount of hydrogen that, when provided to the backup power system, causes the backup power system to generate an amount of power that meets or exceeds the power deficit.
    Type: Grant
    Filed: January 26, 2022
    Date of Patent: November 14, 2023
    Assignee: Caterpillar Inc.
    Inventors: Michael Bardell, David T. Montgomery
  • Publication number: 20230234845
    Abstract: A system is disclosed. The system can store a fuel reagent such as methanol for conversion into hydrogen to power one or more facility systems via a backup power system. A reactor controller can monitor a power demand of the one or more facility systems and determine whether the power demand is met by a primary power system. The fuel reagent can be provided to a fuel reactor in response to the reactor controller determining that the one or more facility systems are operating at a power deficit to generate an amount of hydrogen that, when provided to the backup power system, causes the backup power system to generate an amount of power that meets or exceeds the power deficit.
    Type: Application
    Filed: January 26, 2022
    Publication date: July 27, 2023
    Applicant: Caterpillar Inc.
    Inventors: Michael Bardell, David T. Montgomery
  • Patent number: 11643987
    Abstract: A system includes a fuel tank and a dehydration reactor that are configured to provide a primary fuel and a pilot fuel to a power system. The fuel tank is configured to store the primary fuel and is fluidly connected to a reactor feed line and a primary fuel line provide the primary fuel. The dehydration reactor is configured to receive the primary fuel via the reactor feed line and convert a portion of the primary fuel to the pilot fuel and a byproduct. The power system is configured to receive the pilot fuel from the dehydration reactor to initiate combustion of the primary fuel. The power system also includes a cylinder with an internal piston that receives the pilot fuel and the primary fuel, contains the combustion reaction, and generates power from the combustion reaction; and contains the combustion reaction.
    Type: Grant
    Filed: September 7, 2021
    Date of Patent: May 9, 2023
    Assignee: Caterpillar Inc.
    Inventors: David T. Montgomery, David M. Ginter, Michael Bardell, Arnold Kim, Kenth Svensson
  • Publication number: 20230070006
    Abstract: A system includes a fuel tank and a dehydration reactor that are configured to provide a primary fuel and a pilot fuel to a power system. The fuel tank is configured to store the primary fuel and is fluidly connected to a reactor feed line and a primary fuel line provide the primary fuel. The dehydration reactor is configured to receive the primary fuel via the reactor feed line and convert a portion of the primary fuel to the pilot fuel and a byproduct. The power system is configured to receive the pilot fuel from the dehydration reactor to initiate combustion of the primary fuel. The power system also includes a cylinder with an internal piston that receives the pilot fuel and the primary fuel, contains the combustion reaction, and generates power from the combustion reaction; and contains the combustion reaction.
    Type: Application
    Filed: September 7, 2021
    Publication date: March 9, 2023
    Applicant: Caterpillar Inc.
    Inventors: David T. Montgomery, David M. Ginter, Michael Bardell, Arnold Kim, Kenth Svensson
  • Patent number: 11549451
    Abstract: A fuel supply system for an internal combustion engine includes an air compressor, an air cooler connected downstream of the air compressor and the compressed air supply passage, and a bypass passage connected downstream of the air compressor. The fuel supply system also includes a fuel injector secured to the compressed air supply passage or secured to the bypass passage and a valve connected between the air compressor and the air cooler, the valve being configured to block a flow of intake air to the air cooler, causing the intake air to flow to the bypass passage or to permit the flow of intake air to the air cooler.
    Type: Grant
    Filed: April 26, 2022
    Date of Patent: January 10, 2023
    Assignee: Caterpillar Inc.
    Inventors: Michael Bardell, David T. Montgomery
  • Patent number: 11384708
    Abstract: Operating an engine includes injecting a liquid alcohol fuel such as methanol into a stream of compressed intake air at an upstream injection location, and injecting the liquid fuel at a plurality of downstream injection locations into a plurality of streams of the compressed intake air from an intake manifold to combustion cylinders in the engine. A fueling control unit apportions a total injected quantity of the liquid fuel between the upstream injection location and the plurality of downstream injection locations based on a temperature parameter of the compressed intake air. The compressed intake air is combusted with the liquid fuel and a compression ignition pilot fuel in the plurality of combustion cylinders.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: July 12, 2022
    Assignee: Caterpillar Inc.
    Inventors: Eric Lee Schroeder, David Todd Montgomery, Arnold Myoungjin Kim, Michael Bardell, Nikolas Karl Landin, Kenth I. Svensson
  • Patent number: 11261830
    Abstract: The present disclosure relates to exhaust treatment systems and engine systems. In one implementation, an engine system comprises an engine comprising an intake manifold and an exhaust manifold, the engine configured to combust a fuel-air mixture received via the intake manifold and produce a flow of exhaust gases via the exhaust manifold. The engine system also comprises a turbocharger comprising a turbine, an exhaust passageway fluidly connecting the exhaust manifold of the engine to the turbine and an intake passageway fluidly connected to the intake manifold of the engine for supplying the fuel-air mixture, a catalyzed member positioned along the exhaust passageway between the engine and the turbine, and an exhaust gas recirculation (EGR) loop fluidly connected downstream of the catalyzed member and fluidly connected to the exhaust passageway and the intake passageway.
    Type: Grant
    Filed: August 5, 2019
    Date of Patent: March 1, 2022
    Assignee: Caterpillar Inc.
    Inventors: Ronald Silver, Jaswinder Singh, David M. Ginter, Paul Wang, Michael Bardell
  • Patent number: 11174800
    Abstract: A controller for an internal combustion engine of a generator set operates the engine at a first, low load condition at a lean air/fuel ratio using hydrogen fuel, and at a second, high load condition at a richer air/fuel ratio using gaseous fuel. The controller transitions from the first condition to the second condition by adding gaseous fuel to achieve the richer air/fuel ratio during a transient event.
    Type: Grant
    Filed: September 24, 2019
    Date of Patent: November 16, 2021
    Assignee: Caterpillar Inc.
    Inventors: Paul Wang, Robert J. Maxson, David M. Ginter, Michael Bardell
  • Patent number: 11002177
    Abstract: An internal combustion engine includes low and high pressure turbochargers connected in series. An engine cylinder has an intake valve that fluidly connects a main chamber of the engine cylinder with an outlet of the high pressure compressor through an intake passage. An exhaust gas recirculation passage is fluidly interconnected between exhaust and intake conduits. A pre-chamber encloses a spark plug and is fluidly open with the main chamber of the engine cylinder. A first fluid path extends from the intake passage directly to the pre-chamber, and a second fluid path extends from the intermediate passage directly to the pre-chamber.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: May 11, 2021
    Assignee: Caterpillar Inc.
    Inventors: Jaswinder Singh, Martin L. Willi, Patrick J. Seiler, Michael Bardell
  • Publication number: 20210087981
    Abstract: A controller for an internal combustion engine of a generator set operates the engine at a first, low load condition at a lean air/fuel ratio using hydrogen fuel, and at a second, high load condition at a richer air/fuel ratio using gaseous fuel. The controller transitions from the first condition to the second condition by adding gaseous fuel to achieve the richer air/fuel ratio during a transient event.
    Type: Application
    Filed: September 24, 2019
    Publication date: March 25, 2021
    Applicant: Caterpillar Inc.
    Inventors: Paul Wang, Robert J. Maxson, David M. Ginter, Michael Bardell
  • Patent number: 10947925
    Abstract: Components for reducing oil sticking on surfaces of an internal combustion engine are disclosed. The engine may include an engine block with a piston cylinder, a piston moveable in reciprocal motion within the piston cylinder, and a cylinder head mounted on the engine block. The engine block, the cylinder head, and the piston may define a combustion chamber. The engine may include an intake conduit mounted to the cylinder head, an intake valve port defined by the cylinder head, and an intake valve mounted in reciprocally movable fashion to the cylinder head for placing the intake valve port in fluid communication with the combustion chamber. The engine may include a first oleophobic coating provided on portions of the intake valve, and a valve seat insert secured to the cylinder head. The valve seat insert may define an oil passage in fluid communication with the intake valve port.
    Type: Grant
    Filed: June 19, 2019
    Date of Patent: March 16, 2021
    Assignee: Caterpillar Inc.
    Inventors: Jaswinder Singh, Michael Bardell, Patrick J. Seiler, Paul S. Wang, David Ginter
  • Publication number: 20210040922
    Abstract: The present disclosure relates to exhaust treatment systems and engine systems. In one implementation, an engine system comprises an engine comprising an intake manifold and an exhaust manifold, the engine configured to combust a fuel-air mixture received via the intake manifold and produce a flow of exhaust gases via the exhaust manifold. The engine system also comprises a turbocharger comprising a turbine, an exhaust passageway fluidly connecting the exhaust manifold of the engine to the turbine and an intake passageway fluidly connected to the intake manifold of the engine for supplying the fuel-air mixture, a catalyzed member positioned along the exhaust passageway between the engine and the turbine, and an exhaust gas recirculation (EGR) loop fluidly connected downstream of the catalyzed member and fluidly connected to the exhaust passageway and the intake passageway.
    Type: Application
    Filed: August 5, 2019
    Publication date: February 11, 2021
    Applicant: Caterpillar Inc.
    Inventors: Ronald Silver, Jaswinder Singh, David M. Ginter, Paul Wang, Michael Bardell
  • Patent number: 10895224
    Abstract: An exhaust system for an internal combustion engine includes an EGR cooler having a heat exchange surface exposed to a flow of exhaust, and a second heat exchange surface. A coolant heat exchanger is fluidly connected to a coolant outlet of the EGR cooler and a coolant pump is fluidly connected to a coolant inlet of the EGR cooler. A condensate collector collects condensate from exhaust, and a condensate pump pumps condensate from the condensate collector to a sprayer to spray condensate onto the second heat exchange surface to vaporize the condensate for discharging out through an outgoing exhaust conduit of the exhaust system.
    Type: Grant
    Filed: July 1, 2019
    Date of Patent: January 19, 2021
    Assignee: Caterpillar Inc.
    Inventors: Jaswinder Singh, Michael Bardell, David Ginter, Paul Wang, Patrick Seiler
  • Publication number: 20210003103
    Abstract: An exhaust system for an internal combustion engine includes an EGR cooler having a heat exchange surface exposed to a flow of exhaust, and a second heat exchange surface. A coolant heat exchanger is fluidly connected to a coolant outlet of the EGR cooler and a coolant pump is fluidly connected to a coolant inlet of the EGR cooler. A condensate collector collects condensate from exhaust, and a condensate pump pumps condensate from the condensate collector to a sprayer to spray condensate onto the second heat exchange surface to vaporize the condensate for discharging out through an outgoing exhaust conduit of the exhaust system.
    Type: Application
    Filed: July 1, 2019
    Publication date: January 7, 2021
    Applicant: Caterpillar Inc.
    Inventors: Jaswinder Singh, Michael Bardell, David Ginter, Paul Wang, Patrick Seiler
  • Publication number: 20200400094
    Abstract: Components for reducing oil sticking on surfaces of an internal combustion engine are disclosed. The engine may include an engine block with a piston cylinder, a piston moveable in reciprocal motion within the piston cylinder, and a cylinder head mounted on the engine block. The engine block, the cylinder head, and the piston may define a combustion chamber. The engine may include an intake conduit mounted to the cylinder head, an intake valve port defined by the cylinder head, and an intake valve mounted in reciprocally movable fashion to the cylinder head for placing the intake valve port in fluid communication with the combustion chamber. The engine may include a first oleophobic coating provided on portions of the intake valve, and a valve seat insert secured to the cylinder head. The valve seat insert may define an oil passage in fluid communication with the intake valve port.
    Type: Application
    Filed: June 19, 2019
    Publication date: December 24, 2020
    Inventors: Jaswinder SINGH, Michael BARDELL, Patrick J. SEILER, Paul S. WANG, David GINTER
  • Publication number: 20200158005
    Abstract: An internal combustion engine includes low and high pressure turbochargers connected in series. An engine cylinder has an intake valve that fluidly connects a main chamber of the engine cylinder with an outlet of the high pressure compressor through an intake passage. An exhaust gas recirculation passage is fluidly interconnected between exhaust and intake conduits. A pre-chamber encloses a spark plug and is fluidly open with the main chamber of the engine cylinder. A first fluid path extends from the intake passage directly to the pre-chamber, and a second fluid path extends from the intermediate passage directly to the pre-chamber.
    Type: Application
    Filed: November 15, 2018
    Publication date: May 21, 2020
    Applicant: Caterpillar Inc.
    Inventors: Jaswinder Singh, Martin L. Willi, Patrick J. Seiler, Michael Bardell