Patents by Inventor Michael Bayley

Michael Bayley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220243517
    Abstract: A drive mechanism control system and method of operation are provided. The system includes a motor for rotating an output shaft about a primary central axis. The system also includes a powered drive mechanism including a rotatable component attached to the output shaft. The system also includes a coil and a target attached to the rotatable component and configured to have a fluctuating inductive coupling with the coil. The system additionally includes an electronic control unit coupled to the coil and configured to generate a magnetic field adjacent to the target using the coil. The electronic control unit senses a variation of the magnetic field due to the fluctuating inductive coupling with the target as the rotatable component is rotated. The electronic control unit is also configured to determine an absolute position of the rotatable component based on sensing the variation of the magnetic field.
    Type: Application
    Filed: January 14, 2022
    Publication date: August 4, 2022
    Inventors: Junchao Liu, Michael Bayley
  • Patent number: 11319742
    Abstract: A carrier module including a pair of carrier members operably coupled to one another via at least one cable is provided. The carrier members are configured for substantially free movement relative to one another to facilitate installation of the carrier members into an internal door cavity through an opening formed in the inner panel, wherein at least one of the carrier members is adjustable along at least one of cross-vehicle, aft/forward, and up/down directions.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: May 3, 2022
    Assignee: MAGNA CLOSURES INC.
    Inventors: Saikat Bose, Raymond Edward Fortin, Michael Bayley
  • Patent number: 11203254
    Abstract: A window regulator module for a motor vehicle includes a pair of window regulator rails operably coupled to one another via at least one cable wrapped about pulleys on the window regulator rails. Each window regulator rail has a body extending lengthwise between opposite ends. The body has a main body portion and a guide edge along which a lifter travels upwardly and downwardly. The main body portion is plastic and the guide edge is metal. The metal guide edge provides the window regulator module with increased stiffness and increased cross-vehicle stability to a window carried by the lifters.
    Type: Grant
    Filed: August 27, 2019
    Date of Patent: December 21, 2021
    Assignee: MAGNA CLOSURES INC.
    Inventors: Raymond Edward Fortin, Michael Bayley
  • Publication number: 20200123832
    Abstract: A carrier module including a pair of carrier members operably coupled to one another via at least one cable is provided. The carrier members are configured for substantially free movement relative to one another to facilitate installation of the carrier members into an internal door cavity through an opening formed in the inner panel, wherein at least one of the carrier members is adjustable along at least one of cross-vehicle, aft/forward, and up/down directions.
    Type: Application
    Filed: October 18, 2019
    Publication date: April 23, 2020
    Inventors: Saikat Bose, Raymond Edward Fortin, Michael Bayley
  • Patent number: 10584525
    Abstract: A powered actuator unit for use in a closure system of a motor vehicle. The powered actuator unit includes a common housing configured to house a brushless DC (BLDC) electronic motor unit, a gear drive unit, a shift support arrangement, and a controller arrangement. The motor unit has a stator unit that includes a plurality of electromagnetic subassemblies each having a carrier and a winding unit. The carrier includes an outer ring segment being planar and an inner ring segment being arcuate and a web segment interconnecting the outer ring segment and the inner ring segment and the plurality of electromagnetic subassemblies are each adapted to abut one another in an annular arrangement upon assembly. The outer ring segments define an outer peripheral surface of the stator unit having a polygonal cross-section and the inner ring segments define a rotor cavity having a circular cross-section.
    Type: Grant
    Filed: June 4, 2019
    Date of Patent: March 10, 2020
    Assignee: MAGNA CLOSURES INC.
    Inventors: Liping Wang, Steven J. Liu, Michael Bayley
  • Publication number: 20200070630
    Abstract: A window regulator module for a motor vehicle includes a pair of window regulator rails operably coupled to one another via at least one cable wrapped about pulleys on the window regulator rails. Each window regulator rail has a body extending lengthwise between opposite ends. The body has a main body portion and a guide edge along which a lifter travels upwardly and downwardly. The main body portion is plastic and the guide edge is metal. The metal guide edge provides the window regulator module with increased stiffness and increased cross-vehicle stability to a window carried by the lifters.
    Type: Application
    Filed: August 27, 2019
    Publication date: March 5, 2020
    Inventors: Raymond Edward Fortin, Michael Bayley
  • Publication number: 20190284860
    Abstract: A powered actuator unit for use in a closure system of a motor vehicle. The powered actuator unit includes a common housing configured to house a brushless DC (BLDC) electronic motor unit, a gear drive unit, a shift support arrangement, and a controller arrangement. The motor unit has a stator unit that includes a plurality of electromagnetic subassemblies each having a carrier and a winding unit. The carrier includes an outer ring segment being planar and an inner ring segment being arcuate and a web segment interconnecting the outer ring segment and the inner ring segment and the plurality of electromagnetic subassemblies are each adapted to abut one another in an annular arrangement upon assembly. The outer ring segments define an outer peripheral surface of the stator unit having a polygonal cross-section and the inner ring segments define a rotor cavity having a circular cross-section.
    Type: Application
    Filed: June 4, 2019
    Publication date: September 19, 2019
    Inventors: Liping Wang, Steven J. Liu, Michael Bayley
  • Patent number: 10337231
    Abstract: A powered actuator unit for use in a closure system of a motor vehicle. The powered actuator unit includes a common housing configured to house a brushless DC (BLDC) electronic motor unit, a gear drive unit, a shift support arrangement, and a controller arrangement. The motor unit has a stator unit that includes a plurality of electromagnetic subassemblies each having a carrier and a winding unit. The carrier includes an outer ring segment being planar and an inner ring segment being arcuate and a web segment interconnecting the outer ring segment and the inner ring segment and the plurality of electromagnetic subassemblies are each adapted to abut one another in an annular arrangement upon assembly. The outer ring segments define an outer peripheral surface of the stator unit having a polygonal cross-section and the inner ring segments define a rotor cavity having a circular cross-section.
    Type: Grant
    Filed: September 6, 2016
    Date of Patent: July 2, 2019
    Assignee: MAGNA CLOSURES INC.
    Inventors: Liping Wang, Steven J. Liu, Michael Bayley
  • Publication number: 20170089115
    Abstract: A powered actuator unit for use in a closure system of a motor vehicle. The powered actuator unit includes a common housing configured to house a brushless DC (BLDC) electronic motor unit, a gear drive unit, a shift support arrangement, and a controller arrangement. The motor unit has a stator unit that includes a plurality of electromagnetic subassemblies each having a carrier and a winding unit. The carrier includes an outer ring segment being planar and an inner ring segment being arcuate and a web segment interconnecting the outer ring segment and the inner ring segment and the plurality of electromagnetic subassemblies are each adapted to abut one another in an annular arrangement upon assembly. The outer ring segments define an outer peripheral surface of the stator unit having a polygonal cross-section and the inner ring segments define a rotor cavity having a circular cross-section.
    Type: Application
    Filed: September 6, 2016
    Publication date: March 30, 2017
    Inventors: Liping Wang, Steven J. Liu, Michael Bayley