Abstract: An apparatus enables a turbine nozzle, including at least two turbine nozzle singlets to be fabricated. Each singlet includes inner and outer bands and a vane extending therebetween. The vane also includes first and second sidewalls coupled together at a leading edge and a trailing edge. The apparatus comprises a fixture, and at least two support members extending from the fixture. Each support member has first and second abutment surfaces, wherein a first of the at least two support members contacts at least one of the leading and trailing edges of a first of the vanes. At least two locating features extend from the fixture, wherein a first of the locating features contacts one of the first and second sidewalls of the first vane. At least two biasing members are coupled to the fixture, wherein a first of the biasing members biases the first vane against the first locating feature.

Abstract: An apparatus enables a turbine nozzle, including at least two turbine nozzle singlets to be fabricated. Each singlet includes inner and outer bands and a vane extending therebetween. The vane also includes first and second sidewalls coupled together at a leading edge and a trailing edge. The apparatus comprises a fixture, and at least two support members extending from the fixture. Each support member has first and second abutment surfaces, wherein a first of the at least two support members contacts at least one of the leading and trailing edges of a first of the vanes. At least two locating features extend from the fixture, wherein a first of the locating features contacts one of the first and second sidewalls of the first vane. At least two biasing members are coupled to the fixture, wherein a first of the biasing members biases the first vane against the first locating feature.

Abstract: An apparatus enables a turbine nozzle, including at least two turbine nozzle singlets to be fabricated. Each singlet includes inner and outer bands and a vane extending therebetween. The vane also includes first and second sidewalls coupled together at a leading edge and a trailing edge. The apparatus comprises a fixture, and at least two support members extending from the fixture. Each support member has first and second abutment surfaces, wherein a first of the at least two support members contacts at least one of the leading and trailing edges of a first of the vanes. At least two locating features extend from the fixture, wherein a first of the locating features contacts one of the first and second sidewalls of the first vane. At least two biasing members are coupled to the fixture, wherein a first of the biasing members biases the first vane against the first locating feature.

Abstract: Methods for coating a substrate, such as a turbine engine component, are presented. In one method a preform comprising braze alloy and wear-resistant particles is attached to the substrate. The preform is then bonded to the substrate to form the wear-resistant coating. Other embodiments include articles, such as components for gas turbine engines, comprising a wear-resistant coating disposed on a substrate, the wear-resistant coating comprising wear-resistant particles in a braze alloy matrix.

Abstract: A method for fabricating a turbine blade includes casting at least one turbine blade that includes a blade tip shroud and at least one seal tooth coupled to the blade tip shroud, and removing at least a portion of the turbine blade such that a radially outer surface of the blade tip shroud has at least two substantially flat surfaces.

Abstract: A method enables a gas turbine engine to be operated. The method comprises supplying cooling fluid into a manifold ring that includes a plurality of distribution ports defined by a sidewall connected by a radially inner wall, channeling the cooling fluid circumferentially through the manifold ring and through at least one distribution port that is defined by a wall that extends arcuately across at least one turbine nozzle, and discharging cooling fluid from the distribution ports radially inwardly towards the at least one turbine nozzle positioned radially inward from the manifold ring.

Abstract: An apparatus enables a turbine nozzle, including at least two turbine nozzle singlets to be fabricated. Each singlet includes inner and outer bands and a vane extending therebetween. The vane also includes first and second sidewalls coupled together at a leading edge and a trailing edge. The apparatus comprises a fixture, and at least two support members extending from the fixture. Each support member has first and second abutment surfaces, wherein a first of the at least two support members contacts at least one of the leading and trailing edges of a first of the vanes. At least two locating features extend from the fixture, wherein a first of the locating features contacts one of the first and second sidewalls of the first vane. At least two biasing members are coupled to the fixture, wherein a first of the biasing members biases the first vane against the first locating feature.

Abstract: A method enables a gas turbine engine to be operated. The method comprises supplying cooling fluid into a manifold ring that includes a plurality of distribution ports defined by a sidewall connected by a radially inner wall, channeling the cooling fluid circumferentially through the manifold ring and through at least one distribution port that is defined by a wall that extends arcuately across at least one turbine nozzle, and discharging cooling fluid from the distribution ports radially inwardly towards the at least one turbine nozzle positioned radially inward from the manifold ring.

Abstract: A method for coating a substrate is presented. The method comprises providing a substrate; attaching a preform to the substrate, the preform comprising braze alloy and wear-resistant particles; and bonding the preform to the substrate to form a wear-resistant coating.

Abstract: A cooling hole configuration for an air-cooled component, such as a gas turbine engine airfoil. The cooling hole is configured to have cross-sectional variations and a noncircular-shaped diffuser-type opening that significantly improve the cooling film distribution across the external surface of an airfoil, with the result that heat transfer from the surrounding environment to the airfoil is reduced. The cooling hole is configured to have its central axis at an acute angle to the exterior surface of the airfoil, and defines a noncircular-shaped opening at the airfoil surface. The cooling hole generally has a first region adjacent the airfoil surface and a second region interior to the airfoil.

Abstract: A method of forming a shaped hole in a substrate, including substrates protected by coatings, as is the case where an air-cooled component has a thermal barrier coating for protection from a hostile thermal environment, such as the turbine, combustor and augmentor sections of a gas turbine engine. In particular, cooling holes are formed in an air-cooled component after a ceramic layer has been deposited on the surface of the component without damaging or spalling the ceramic layer. Processing steps generally include forming a hole through the ceramic layer and a substrate protected by the ceramic layer, thereby defining an opening at the surface of the ceramic layer. The diameter of the hole is less than the final size required for the cooling hole.

Abstract: A method of forming a thermal barrier coating system on an article subjected to a hostile thermal environment, such as the hot gas path components of a gas turbine engine. The coating system is generally composed of a ceramic layer and preferably a bond coat that adheres the ceramic layer to the component surface. Surface features such as grooves are cast directly into the surface of the component. If the bond coat is present, the grooves in the component surface cause the bond coat to also have grooves that generally correspond to the grooves in the component surface.