Patents by Inventor Michael Bhaskaran

Michael Bhaskaran has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240104500
    Abstract: A hybrid modular storage fetching system is described. In an example implementation, the system may include a warehouse execution system adapted to generate a picking schedule for picking pick-to-cart and high-density storage items, and an AGV dispatching system adapted to dispatch a cart automated guided vehicle and a modular storage fetching automated guided vehicle based on the picking schedule. The cart automated guided vehicle may be adapted autonomously transport a carton through a pick-to-cart area and to a pick-cell station. The modular storage fetching automated guided vehicle may be adapted to synchronously autonomously transport a modular storage unit containing items to be placed in the cartons from a high-density storage area to the pick-cell station.
    Type: Application
    Filed: December 6, 2023
    Publication date: March 28, 2024
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Vikranth Gopalakrishnan, Rodney Gallaway
  • Publication number: 20240043213
    Abstract: A hybrid modular storage fetching system with a robot execution system (REX) is described. In an example implementation, a REX may induct, into the hybrid modular storage fetching system, an order identifying items to be fulfilled by automated guided vehicles (AGVs) at an order fulfillment facility. The REX may generate at task list including tasks for a first and second AGV, instruct the first AGV to retrieve a first item in the order from a first storage area based on the task list and deliver the first item to a pick-cell station. The REX may also instruct the second AGV to retrieve a second item of the order from a second storage area and deliver the second item to the pick-cell station. The REX may communicate with other components of the hybrid modular storage fetching system to coordinate the paths of the AGVs to fulfill the order.
    Type: Application
    Filed: July 10, 2023
    Publication date: February 8, 2024
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Amit Kalra, Rodney Gallaway, Vikranth Gopalakrishnan
  • Patent number: 11893535
    Abstract: A hybrid modular storage fetching system is described. In an example implementation, the system may include a warehouse execution system adapted to generate a picking schedule for picking pick-to-cart and high-density storage items, and an AGV dispatching system adapted to dispatch a cart automated guided vehicle and a modular storage fetching automated guided vehicle based on the picking schedule. The cart automated guided vehicle may be adapted autonomously transport a carton through a pick-to-cart area and to a pick-cell station. The modular storage fetching automated guided vehicle may be adapted to synchronously autonomously transport a modular storage unit containing items to be placed in the cartons from a high-density storage area to the pick-cell station.
    Type: Grant
    Filed: July 27, 2020
    Date of Patent: February 6, 2024
    Assignee: Staples, Inc.
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Vikranth Gopalakrishnan, Rodney Gallaway
  • Publication number: 20230356948
    Abstract: A hybrid modular storage fetching system is described. In an example implementation, an automated guided vehicle of the hybrid modular storage fetching system includes a drive unit that provides motive force to propel the automated guided vehicle within an operating environment. The automated guided vehicle may also include a container handling mechanism including an extender and a carrying surface, the container handling mechanism having three or more degrees of freedom to move the carrying surface along three or more axes. The container handling mechanism may retrieve an item from a first target shelving unit using the carrying surface and the three or more degrees of freedom and place the item on a second target shelving unit. The automated guided vehicle may also include a power source coupled to provide power to the drive unit and the container handling mechanism.
    Type: Application
    Filed: July 14, 2023
    Publication date: November 9, 2023
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Amit Kalra, Rodney Gallaway, Vikranth Gopalakrishnan
  • Patent number: 11702287
    Abstract: A hybrid modular storage fetching system is described. In an example implementation, an automated guided vehicle of the hybrid modular storage fetching system includes a drive unit that provides motive force to propel the automated guided vehicle within an operating environment. The automated guided vehicle may also include a container handling mechanism including an extender and a carrying surface, the container handling mechanism having three or more degrees of freedom to move the carrying surface along three or more axes. The container handling mechanism may retrieve an item from a first target shelving unit using the carrying surface and the three or more degrees of freedom and place the item on a second target shelving unit. The automated guided vehicle may also include a power source coupled to provide power to the drive unit and the container handling mechanism.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: July 18, 2023
    Assignee: Staples, Inc.
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Amit Kalra, Rodney Gallaway, Vikranth Gopalakrishnan
  • Patent number: 11697554
    Abstract: A hybrid modular storage fetching system with a robot execution system (REX) is described. In an example implementation, a REX may induct, into the hybrid modular storage fetching system, an order identifying items to be fulfilled by automated guided vehicles (AGVs) at an order fulfillment facility. The REX may generate at task list including tasks for a first and second AGV, instruct the first AGV to retrieve a first item in the order from a first storage area based on the task list and deliver the first item to a pick-cell station. The REX may also instruct the second AGV to retrieve a second item of the order from a second storage area and deliver the second item to the pick-cell station. The REX may communicate with other components of the hybrid modular storage fetching system to coordinate the paths of the AGVs to fulfill the order.
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: July 11, 2023
    Assignee: Staples, Inc.
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Amit Kalra, Rodney Gallaway, Vikranth Gopalakrishnan
  • Patent number: 11681982
    Abstract: A method determines a processing cluster including one or more stock keeping units (SKUs); divides the processing cluster into a first cluster and a second cluster based on SKU affinities between the one or more SKUs in the processing cluster; determines a first SKU of the first cluster to be replicated to the second cluster based on a demand correlation between the first SKU of the first cluster and a second SKU of the second cluster; replicates the first SKU of the first cluster to the second cluster; responsive to replicating the first SKU of the first cluster to the second cluster, determines whether the first cluster and the second cluster satisfy a defined constraint; and responsive to determining that the first cluster and the second cluster satisfy the defined constraint, assigns the first cluster to a first physical location and assigning the second cluster to a second physical location.
    Type: Grant
    Filed: June 25, 2021
    Date of Patent: June 20, 2023
    Assignee: Staples, Inc.
    Inventors: Sandeep Sikka, Nitin Verma, Michael Bhaskaran
  • Patent number: 11630447
    Abstract: An automated guided vehicle (AGV) is described. In an example implementation, the AGV may include an AGV body; one or more elevator mechanisms coupled to the AGV body; a support surface coupled to the AGV body and vertically movable along the AGV body by the one or more elevator mechanisms, the support surface supporting an object from underneath the object when the object is placed on the support surface; one or more arms coupled to the AGV body and vertically movable along the AGV body by the one or more elevator mechanisms, the one or more arms articulating to move the object from a first position of the object and place the object on the support surface; and an AGV controller configured to control one or more operations of the AGV.
    Type: Grant
    Filed: August 12, 2019
    Date of Patent: April 18, 2023
    Assignee: Staples, Inc.
    Inventors: Michael Bhaskaran, Weston Harris, Maimuna Rangwala
  • Patent number: 11593756
    Abstract: In an example embodiment, a method determines a container containing one or more items associated with one or more item types, the container located at a current position in a storage facility; determines one or more order likelihoods of the one or more item types contained in the container; determines a container utilization likelihood of the container based on the one or more order likelihoods of the one or more item types contained in the container; determines an optimal position for the container in the storage facility based on the container utilization likelihood of the container, the optimal position being different from the current position of the container; and instructing an automated guided vehicle (AGV) to transport the container from the current position of the container to the optimal position of the container in the storage facility.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: February 28, 2023
    Assignee: Staples, Inc.
    Inventors: Sandeep Sikka, Nitin Verma, Michael Bhaskaran
  • Patent number: 11590997
    Abstract: In an example implementation, a smart cart system may include a cart including a frame and an item holder supported by the frame and configured to transition between an open position and a storage position that is more compact than the open position. The smart cart system may include a motivator configured to provide a motive force to the cart, a power source coupled with the motivator, and a charging interface attached to the frame of the cart and that interacts with a cart charging system of a cart storage rack to charge the power source. The smart cart system may also include a user interface device, a computing device, and a smart cart controller operable on the computing device to receive information describing an attribute of an item and provide information describing the attribute of the item for presentation by the user interface device.
    Type: Grant
    Filed: August 7, 2019
    Date of Patent: February 28, 2023
    Assignee: Staples, Inc.
    Inventors: Michael Bhaskaran, Weston Harris, Maimuna Rangwala
  • Patent number: 11498776
    Abstract: In an embodiment, a method may determine a first candidate item type and a second candidate item type for a container. The method may determine appearance feature(s) of the first candidate item type and appearance feature(s) of the second candidate item type. The method may determine, using a trained dissimilarity model, a distinguishability score between the first candidate item type and the second candidate item type based on the appearance feature(s) of the first candidate item type and the appearance feature(s) of the second candidate item type. The method may determine to store the first candidate item type and the second candidate item type together in the container based on the distinguishability score between the first candidate item type and the second candidate item type. In some instances, the method may place item(s) of the first candidate item type and item(s) of the second candidate item type in the container.
    Type: Grant
    Filed: August 2, 2019
    Date of Patent: November 15, 2022
    Assignee: Staples, Inc.
    Inventors: Sandeep Sikka, Nitin Verma, Michael Bhaskaran
  • Patent number: 11367116
    Abstract: The technology includes an example method for determining matching items. In some implementations, the method may determine a first set and second set of attributes and attribute types associated with a first and second item, respectively, based on description data associated with the items. The method may determine an attribute-type indicator for a pairing of a first attribute of the first set with a second attribute of the second set based on attribute types of the attributes, compute an attribute value for the pairing based on a similarity between the first and second attribute, and compute a match score for a combination of the first and second items based on the attribute value and attribute-type indicator. The method may also, in response to receiving a data query identifying the first item, provide a graphical user interface including a graphical element representing the second item based on the match score.
    Type: Grant
    Filed: February 28, 2019
    Date of Patent: June 21, 2022
    Assignee: Staples, Inc.
    Inventors: Nitin Verma, Randall L Cogill, Michael Bhaskaran
  • Patent number: 11195143
    Abstract: In an example embodiment, a method may generate an item layout map for a shelving unit, where the shelving unit stores item types associated with a product category. The method may determine product attributes associated with the product category and divider configurations of the shelving unit, where a divider configuration divides the shelving unit into one or more candidate regions. The method may generate an ontology entry associated with a product attribute and the divider configuration based on the item layout map and the divider configuration of the shelving unit, the ontology entry indicating a regional entropy values of a product attribute for the candidate regions generated by the divider configuration. In some instances, the method may generate a guidance instruction related to the product attribute of the product category based on the ontology entry and provide the guidance instruction to a user.
    Type: Grant
    Filed: July 24, 2019
    Date of Patent: December 7, 2021
    Assignee: Staples, Inc.
    Inventors: Sandeep Sikka, Nitin Verma, Michael Bhaskaran, Xiaowei Lu, Christopher Yong
  • Patent number: 11180069
    Abstract: A system and method for automated loading of delivery vehicles using automated guided vehicles is described. In an example implementation, a loading coordination engine may determine a delivery destination of a first item based on item data associated with the first item, assign the first item to a location in a delivery vehicle, and generate a task list including an instruction to an automated guided vehicle to position the first item in the delivery vehicle based on the assigned location in the delivery vehicle. In some instances, the automated guided vehicle may navigate to a loading area to retrieve the first item from the loading area, navigate to a point proximate to the assigned location in the delivery vehicle, and place the first item at the assigned location based on the task list.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: November 23, 2021
    Assignee: Staples, Inc.
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Amit Kalra
  • Publication number: 20210319393
    Abstract: A method determines a processing cluster including one or more stock keeping units (SKUs); divides the processing cluster into a first cluster and a second cluster based on SKU affinities between the one or more SKUs in the processing cluster; determines a first SKU of the first cluster to be replicated to the second cluster based on a demand correlation between the first SKU of the first cluster and a second SKU of the second cluster; replicates the first SKU of the first cluster to the second cluster; responsive to replicating the first SKU of the first cluster to the second cluster, determines whether the first cluster and the second cluster satisfy a defined constraint; and responsive to determining that the first cluster and the second cluster satisfy the defined constraint, assigns the first cluster to a first physical location and assigning the second cluster to a second physical location.
    Type: Application
    Filed: June 25, 2021
    Publication date: October 14, 2021
    Inventors: Sandeep Sikka, Nitin Verma, Michael Bhaskaran
  • Publication number: 20210294353
    Abstract: In an example embodiment, a method determines a container containing one or more items associated with one or more item types, the container located at a current position in a storage facility; determines one or more order likelihoods of the one or more item types contained in the container; determines a container utilization likelihood of the container based on the one or more order likelihoods of the one or more item types contained in the container; determines an optimal position for the container in the storage facility based on the container utilization likelihood of the container, the optimal position being different from the current position of the container; and instructing an automated guided vehicle (AGV) to transport the container from the current position of the container to the optimal position of the container in the storage facility.
    Type: Application
    Filed: June 7, 2021
    Publication date: September 23, 2021
    Inventors: Sandeep Sikka, Nitin Verma, Michael Bhaskaran
  • Patent number: 11124401
    Abstract: A system and method for automated loading of delivery vehicles using automated guided vehicles (“AGV”s) is described. In an example implementation, a loading coordination engine may assign a location on a mobile cart to an item and generate a task list including instructions to a first and a second AGV to position the item on the mobile cart based on the assigned location and to transport the mobile cart into a delivery vehicle. The first AGV may transport the item from an item loading area to a point proximate to the assigned location on the mobile cart and place the item at the assigned location based on the task list. The second AGV may transport the mobile cart from a cart loading zone into the delivery vehicle based on the task list and, in some instances, secure the mobile cart to the delivery vehicle based on the task list.
    Type: Grant
    Filed: March 31, 2019
    Date of Patent: September 21, 2021
    Assignee: Staples, Inc.
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Amit Kalra
  • Patent number: 11119487
    Abstract: A system and method for automated preparation of deliveries in delivery vehicles using automated guided vehicles is described. In an example implementation, the method may determine a future delivery in a set of deliveries assigned to a delivery vehicle, the future delivery including a first item and determine a storage location in the delivery vehicle of the first item. In some implementations, an AGV may, during transit of the delivery vehicle along a route for delivering the set of deliveries, navigate to a point proximate to the storage location of the first item in the delivery vehicle, and retrieve the first item from the storage location in the delivery vehicle. The AGV may then deliver the first item to a delivery point.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: September 14, 2021
    Assignee: Staples, Inc.
    Inventors: Daniel Jarvis, Paolo Gerli Amador, Michael Bhaskaran, Amit Kalra
  • Patent number: 11084410
    Abstract: An automated guided vehicle (AGV) is described. In an example implementation, the AGV may include a lift platform and an AGV controller configured to control one or more operations of the AGV. The lift platform of the AGV may include a support surface adapted to contact a surface of a shelving unit and provide support from underneath the shelving unit when the support surface is in an elevated position and the shelving unit is situated on the support surface, and a lifting mechanism including motor(s) coupled to the support surface and providing a first lifting force via a first portion of the support surface and a second lifting force via a second portion of the support surface, the first lifting force and the second lifting force vertically lifting or lowering the shelving unit via the support surface based on a weight distribution of the shelving unit on the support surface.
    Type: Grant
    Filed: August 7, 2019
    Date of Patent: August 10, 2021
    Assignee: Staples, Inc.
    Inventors: Michael Bhaskaran, Weston Harris, Maimuna Rangwala
  • Patent number: 11053076
    Abstract: Technology for optimizing carton induction in an order fulfillment picking system is described. In an example embodiment, a method, implemented using one or more computing devices, may include receiving scan data reflecting status of cartons being conveyed by a conveying system, receiving confirmatory input reflecting pick completion for a subset of the cartons being conveyed by the conveying system, and generating an estimated time of arrival for one or more cartons not yet inducted into the conveying system based on the scan data and the confirmatory input. The method may further include generating a load forecast based on the estimated time of arrival and inducting one or more of the one or more cartons into the conveying system based on the load forecast.
    Type: Grant
    Filed: November 18, 2019
    Date of Patent: July 6, 2021
    Assignee: Staples, Inc.
    Inventors: Vikranth Gopalakrishnan, Daniel Jarvis, Rodney Gallaway, Michael Bhaskaran