Abstract: A battery frame for holding one or more battery boxes includes an outer frame surrounding an interior space and formed from a plurality of structural members including first rails extending parallel to and spaced apart from one another and second rails between the first rails and perpendicularly thereto. The outer frame defines a top extending in a flat plane and a bottom. Each of the first rails includes a mounting flange extending outwardly away from the interior space for holding the battery frame to a vehicle structure. One or more battery boxes are disposed within the interior space of the outer frame and are removable from below the outer frame with the outer frame mounted within a vehicle. Support members and cross-beams provide structural rigidity, distribute or absorb crash loads, and hold one or more of the battery boxes within the battery frame.

Abstract: The present disclosure relates to forming a metallic part to decrease residual stress and reduce springback behavior in the metallic part after forming. Target locations in the metallic part for excess material are determined based on electronic modelling prior to forming. The excess material in the target locations is configured to decrease residual stress in the metallic part after forming. The metallic part is contacted for forming at one or more contact locations away from as-cut end surfaces of the metallic part, such that the as-cut end surfaces are unconstrained during forming. The excess material is caused, based on the one or more contact locations and the excess material at the one or more target locations, to flow in one or more specific directions during forming to decrease the residual stress in the metallic part and reduce springback behavior in the metallic part after forming.

Abstract: A battery frame for holding one or more battery boxes includes an outer frame surrounding an interior space and formed from a plurality of structural members including first rails extending parallel to and spaced apart from one another and second rails between the first rails and perpendicularly thereto. The outer frame defines a top extending in a flat plane and a bottom. Each of the first rails includes a mounting flange extending outwardly away from the interior space for holding the battery frame to a vehicle structure. One or more battery boxes are disposed within the interior space of the outer frame and are removable from below the outer frame with the outer frame mounted within a vehicle. Support members and cross-beams provide structural rigidity, distribute or absorb crash loads, and hold one or more of the battery boxes within the battery frame.