Abstract: An apparatus and method for injection of a pilot fuel into an internal combustion engine includes a variety of steady state, transient and other techniques to reduce an injection quantity of the pilot fuel and/or a carbon content of the pilot fuel.

Abstract: Hydraulically actuated gaseous fuel injectors required a relatively small pressure bias between hydraulic fluid and gaseous fuel to be able to open and to reduce hydraulic fluid contamination of the gaseous fuel. An improved hydraulically actuated gaseous fuel injector includes an injection valve in fluid communication with a gaseous fuel inlet and includes a valve member reciprocatable within a fuel injector body between a closed position and an open position. There is a lift chamber in fluid communication with a hydraulic fluid inlet such that hydraulic fluid pressure in the lift chamber contributes to an opening force applied to the valve member. A control chamber is in fluid communication with the hydraulic fluid inlet such that hydraulic fluid pressure in the control chamber contributes to a closing force applied to the valve member.

Abstract: A multi-fuel rail apparatus for an internal combustion engine communicates fuel from 10 a first fuel source and a second fuel source to a plurality of fuel injectors. Each fuel injector receives fuel from the multi-fuel rail apparatus through a branch connection for each fuel. The multi fuel rail apparatus has a first elongate member including a first longitudinal bore spaced apart from a second longitudinal bore and first and second fuel inlets for fluidly communicating first and second fuels into the first and 15 second longitudinal bores respectively. There is a branch connecting structure for each fuel injector along the first elongate member for fluidly connecting the first and second longitudinal bores with respective branch connections from respective fuel injectors.

Abstract: An improved body defining a restricted fluid flow passage in a fuel supply system for delivering a gaseous fuel to an internal combustion engine. The body is formed for installation between and fluidly connecting a gaseous fuel supply conduit and a gaseous fuel flow passage that defines a predetermined volume between the restricted fluid flow passage and a nozzle chamber of a fuel injector from which the gaseous fuel is injected into the internal combustion engine. The restricted fluid flow passage has the smallest effective flow area between the gaseous fuel supply conduit and the nozzle chamber. The restricted fluid flow passage is located a predetermined distance from an injection valve seal within the fuel injector. The predetermined distance is calculated as a function of the speed of sound in the gaseous fuel and an opened time of the fuel injector.

Abstract: Hydraulically actuated gaseous fuel injectors required a relatively small pressure bias between hydraulic fluid and gaseous fuel to be able to open and to reduce hydraulic fluid contamination of the gaseous fuel. An improved hydraulically actuated gaseous fuel injector includes an injection valve in fluid communication with a gaseous fuel inlet and includes a valve member reciprocatable within a fuel injector body between a closed position and an open position. There is a lift chamber in fluid communication with a hydraulic fluid inlet such that hydraulic fluid pressure in the lift chamber contributes to an opening force applied to the valve member. A control chamber is in fluid communication with the hydraulic fluid inlet such that hydraulic fluid pressure in the control chamber contributes to a closing force applied to the valve member.

Abstract: Hydraulically actuated gaseous fuel injectors required a relatively small pressure bias between hydraulic fluid and gaseous fuel to be able to open and to reduce hydraulic fluid contamination of the gaseous fuel. An improved hydraulically actuated gaseous fuel injector includes an injection valve in fluid communication with a gaseous fuel inlet and includes a valve member reciprocatable within a fuel injector body between a closed position and an open position. There is a lift chamber in fluid communication with a hydraulic fluid inlet such that hydraulic fluid pressure in the lift chamber contributes to an opening force applied to the valve member. A control chamber is in fluid communication with the hydraulic fluid inlet such that hydraulic fluid pressure in the control chamber contributes to a closing force applied to the valve member.

Abstract: A multi-fuel rail apparatus for an internal combustion engine communicates fuel from 10 a first fuel source and a second fuel source to a plurality of fuel injectors. Each fuel injector receives fuel from the multi-fuel rail apparatus through a branch connection for each fuel. The multi fuel rail apparatus has a first elongate member including a first longitudinal bore spaced apart from a second longitudinal bore and first and second fuel inlets for fluidly communicating first and second fuels into the first and 15 second longitudinal bores respectively. There is a branch connecting structure for each fuel injector along the first elongate member for fluidly connecting the first and second longitudinal bores with respective branch connections from respective fuel injectors.

Abstract: Hydraulically actuated gaseous fuel injectors required a relatively small pressure bias between hydraulic fluid and gaseous fuel to be able to open and to reduce hydraulic fluid contamination of the gaseous fuel. An improved hydraulically actuated gaseous fuel injector includes an injection valve in fluid communication with a gaseous fuel inlet and includes a valve member reciprocatable within a fuel injector body between a closed position and an open position. There is a lift chamber in fluid communication with a hydraulic fluid inlet such that hydraulic fluid pressure in the lift chamber contributes to an opening force applied to the valve member. A control chamber is in fluid communication with the hydraulic fluid inlet such that hydraulic fluid pressure in the control chamber contributes to a closing force applied to the valve member.

Abstract: An improved body defining a restricted fluid flow passage in a fuel supply system for delivering a gaseous fuel to an internal combustion engine. The body is formed for installation between and fluidly connecting a gaseous fuel supply conduit and a gaseous fuel flow passage that defines a predetermined volume between the restricted fluid flow passage and a nozzle chamber of a fuel injector from which the gaseous fuel is injected into the internal combustion engine. The restricted fluid flow passage has the smallest effective flow area between the gaseous fuel supply conduit and the nozzle chamber. The restricted fluid flow passage is located a predetermined distance from an injection valve seal within the fuel injector. The predetermined distance is calculated as a function of the speed of sound in the gaseous fuel and an opened time of the fuel injector.

Abstract: A split fuel rail assembly for an internal combustion engine comprises a first manifold and a second manifold connected through a connector which is directly joined to each of the manifolds and which has a cross bore fluidly connecting the first and the second manifold and a stem passage fluidly connected to a fuel supply line. The present split fuel rail assembly is easier to manufacture and assemble and can be easily installed on the cylinder head assembly of the engine, by directly mounting the split fuel rail assembly on the cylinder lead assembly without any intermediate connecting piping.

Abstract: A dual fuel injection valve with concentric needles comprises an inner needle and an outer needle surrounding the inner needle, both needles being located inside the injection valve body. The valve is provided with a first set and a second set of orifices for separately injecting two different fuels directly into the combustion chamber of an internal combustion engine. The outer needle is fixed against rotation with respect to the injection valve body such that an interlace angle between the centerlines of the first series of orifices and second series of orifices is set at different predetermined angles to reduce methane emissions.

Abstract: A dual fuel injection valve with concentric needles comprises an inner needle and an outer needle surrounding the inner needle, both needles being located inside the injection valve body. The valve is provided with a first set and a second set of orifices for separately injecting two different fuels directly into the combustion chamber of an internal combustion engine. The outer needle is fixed against rotation with respect to the injection valve body such that an interlace angle between the centerlines of the first series of orifices and second series of orifices is set at different predetermined angles to reduce methane emissions.

Abstract: A dual fuel connector separately supplies two different fuels to fluidly isolated fuel passages within a fuel injection valve of an internal combustion engine. The dual fuel connector comprises a body with separate fluid connections to the first fuel inlet, the second fuel inlet, a first fuel rail and a second fuel rail. A first fuel passage within the body is in fluid communication with the first fuel rail and the first fuel inlet. A second fuel passage within the body is in fluid communication with the second fuel rail and the second fuel inlet, and wherein the first fuel passage is fluidly isolated from the second fuel passage. The dual fuel connector supplies two different fuels to a fuel injection valve, for engines that are not designed with a cylinder head that has internal bores that can serve as fuel rails.

Abstract: A dual fuel connector separately supplies two different fuels to fluidly isolated fuel passages within a fuel injection valve of an internal combustion engine. The dual fuel connector comprises a body with separate fluid connections to the first fuel inlet, the second fuel inlet, a first fuel rail and a second fuel rail. A first fuel passage within the body is in fluid communication with the first fuel rail and the first fuel inlet. A second fuel passage within the body is in fluid communication with the second fuel rail and the second fuel inlet, and wherein the first fuel passage is fluidly isolated from the second fuel passage. The dual fuel connector supplies two different fuels to a fuel injection valve, for engines that are not designed with a cylinder head that has internal bores that can serve as fuel rails.