Patents by Inventor Michael Chudzik
Michael Chudzik has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260123305Abstract: Methods of processing a substrate are disclosed herein which include treating a surface of a first portion of the substrate to produce a treated substrate having a treated first portion and a second portion, wherein a bonding speed of the treated first portion to another substrate is different than a bonding speed of the second portion to the other substrate. A method of bonding a first substrate to a second substrate is also disclosed.Type: ApplicationFiled: October 30, 2024Publication date: April 30, 2026Inventors: Tyler SHERWOOD, Raghav SREENIVASAN, Mariia GORCHICHKO, Kun LI, Anh NGUYEN, Joseph SHEPARD, Siddarth KRISHNAN, Michael CHUDZIK
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Publication number: 20260068236Abstract: A super junction device with an increased voltage rating may be formed by decreasing the width of the P-type region and increasing the doping concentration, while also increasing the height of the overall device. A trench may be etched for both a P-type region and an adjacent N-type region. This allows the height of the overall device to be increased while maintaining a feasible aspect ratio to fill the trench. The P-type material may then be formed by doping the sidewalls of the trench for a P-type layer that is relatively thin compared to the remaining width of the trench. The trench may then be filled with N-type material such that the P-type region fills the space between the N-type regions without any voids or seams, while having a width that would be unattainable using traditional etch-and-fill methods for the P-type region alone.Type: ApplicationFiled: August 29, 2024Publication date: March 5, 2026Applicant: Applied Materials, Inc.Inventors: Amirhasan NOURBAKHSH, Michael CHUDZIK
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Publication number: 20250301830Abstract: Exemplary processing methods of forming a semiconductor structure may include forming subpixels on a substrate. Each of the subpixels may include a gallium-and-nitrogen-containing layer formed on an exposed portion of a nucleation layer on the substrate. The subpixels may further include a porosified region formed on or in the gallium-and-nitrogen-containing region, and an active region formed on the porosified region. The active region may include an indium-gallium-and-nitrogen-containing material. The processing methods may further include forming a first reflection layer around one of the subpixels, wherein the first reflection layer includes a first metal layer. The methods may additionally include forming a second reflection layer around another of the subpixels, wherein the second reflection layer includes a second metal that is different than the first metal.Type: ApplicationFiled: June 9, 2025Publication date: September 25, 2025Applicant: Applied Materials, Inc.Inventors: Michel Khoury, Lan Yu, Michael Chudzik, Max Batres
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Publication number: 20250285992Abstract: A semiconductor structure including a dielectric film wherein stress has been inducted into one or more stressed portions of the dielectric film to create one or more stress zones. The stress zones correspond to locations of warpage in the semiconductor structure and reduce warpage. In some examples, the stress zones can be created by exposing portions of the dielectric film to different amounts of heat. In some examples, the stress zones can be created by one or more recesses in the dielectric film.Type: ApplicationFiled: March 5, 2024Publication date: September 11, 2025Applicant: Applied Materials, Inc.Inventors: Siddarth Krishnan, Michael Chudzik
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Patent number: 12336336Abstract: Exemplary processing methods of forming a semiconductor structure may include forming subpixels on a substrate. Each of the subpixels may include a gallium-and-nitrogen-containing layer formed on an exposed portion of a nucleation layer on the substrate. The subpixels may further include a porosified region formed on or in the gallium-and-nitrogen-containing region, and an active region formed on the porosified region. The active region may include an indium-gallium-and-nitrogen-containing material. The processing methods may further include forming a first reflection layer around one of the subpixels, wherein the first reflection layer includes a first metal layer. The methods may additionally include forming a second reflection layer around another of the subpixels, wherein the second reflection layer includes a second metal that is different than the first metal.Type: GrantFiled: March 8, 2021Date of Patent: June 17, 2025Assignee: Applied Materials, Inc.Inventors: Michel Khoury, Lan Yu, Michael Chudzik, Max Batres
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Publication number: 20250087573Abstract: The interconnect resistances in a hybrid bonded structure can be controlled and designed. The resistance of each interconnect can be controlled by the width of the vias, the number of vias, and the thickness of liners within the vias. A first interconnect and a second interconnect of a hybrid bonded structure can have different interconnect resistances despite being on the same wafer or chip. The techniques described herein include designing interconnects and forming interconnects with particular resistances.Type: ApplicationFiled: September 11, 2023Publication date: March 13, 2025Applicant: Applied Materials, Inc.Inventors: Tyler Sherwood, Raghav Sreenivasan, Michael Chudzik, Maria Gorchichko
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Publication number: 20240247407Abstract: Exemplary methods of forming a semiconductor structure may include forming a nucleation layer on a semiconductor substrate. The exemplary methods may further include forming at least one gallium nitride (GaN)-containing region on the nucleation layer, and forming an indium-gallium-nitride (InGaN)-containing layer on the GaN-containing region. A porosified region may be formed on a portion of at least one of the GaN-containing region and the InGaN-containing layer, and an active region may be formed on the porosified region. In embodiments, the porosified region may be characterized by a void fraction of greater than or about 20 vol. %. In further embodiments, the active region may include a greater mole percentage (mol. %) indium than the porosified region or the GaN-containing region. In still further embodiments, the active region may characterized by a peak light emission at a wavelength of greater than or about 620 nm.Type: ApplicationFiled: February 23, 2024Publication date: July 25, 2024Applicant: Applied Materials, Inc.Inventors: Michael Chudzik, Max Batres, Michel Khoury
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Patent number: 11837683Abstract: Exemplary processing methods of forming a semiconductor structure may include forming a nucleation layer on a semiconductor substrate. The methods may further include forming first, second, and third, gallium-and-nitrogen-containing regions on the nucleation layer. The first gallium-and-nitrogen-containing region may be porosified, without porosifying the second and third gallium-and-nitrogen containing regions. The methods may still further include forming a first active region on the porosified first gallium-and-nitrogen-containing region, and a second active region on the unporosified second gallium-and-nitrogen-containing region. The methods may yet also include forming a third active region on the unporosified third gallium-and-nitrogen-containing region.Type: GrantFiled: March 10, 2021Date of Patent: December 5, 2023Assignee: Applied Materials, Inc.Inventors: Michael Chudzik, Michel Khoury, Max Batres
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Patent number: 11536708Abstract: Embodiments of the present disclosure provide dual pore sensors and methods for producing these dual pore sensors. The method includes forming a film stack, where the film stack contains two silicon layers and two membrane layers, and then etching the film stack to produce a channel extending therethrough and having two reservoirs and two nanopores. The method also includes depositing a oxide layer on inner surfaces of the reservoirs and nanopores, depositing a dielectric layer on the oxide layer, and forming a metal contact extending through a portion of the stack. The method further includes etching the dielectric layers to form wells, etching the first silicon layer to reveal the protective oxide layer deposited on the inner surfaces of a reservoir, and etching the protective oxide layer deposited on the inner surfaces of the reservoirs and the nanopores.Type: GrantFiled: January 9, 2020Date of Patent: December 27, 2022Assignee: APPLIED MATERIALS, INC.Inventors: Mark J. Saly, Keenan Navarre Woods, Joseph R. Johnson, Bhaskar Jyoti Bhuyan, William J. Durand, Michael Chudzik, Raghav Sreenivasan, Roger Quon
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Publication number: 20220319836Abstract: Exemplary processing methods include forming a nucleation layer on a substrate. The nucleation layer may be formed by physical vapor deposition (PVD), and the physical vapor deposition may be characterized by a deposition temperature of greater than or about 700° C. The methods may further include forming a patterned mask layer on the nucleation layer. The patterned mask layer may include openings that expose portions of the nucleation layer. Gallium-and-nitrogen-containing regions may be formed on the exposed portions of the nucleation layer. In additional embodiments, the nucleation layer may include a first and second portion separated by an interlayer that stop the propagation of at least some dislocations in the nucleation layer.Type: ApplicationFiled: March 17, 2022Publication date: October 6, 2022Applicant: Applied Materials, Inc.Inventors: Michael Chudzik, Ria Someshwar, Daniel Deyo, Michel Khoury, Sha Zhao
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Publication number: 20220293821Abstract: Exemplary processing methods of forming a semiconductor structure may include forming a nucleation layer on a semiconductor substrate. The methods may further include forming first, second, and third, gallium-and-nitrogen-containing regions on the nucleation layer. The first gallium-and-nitrogen-containing region may be porosified, without porosifying the second and third gallium-and-nitrogen containing regions. The methods may still further include forming a first active region on the porosified first gallium-and-nitrogen-containing region, and a second active region on the unporosified second gallium-and-nitrogen-containing region. The methods may yet also include forming a third active region on the unporosified third gallium- and-nitrogen-containing region.Type: ApplicationFiled: March 10, 2021Publication date: September 15, 2022Applicant: Applied Materials, Inc.Inventors: Michael Chudzik, Michel Khoury, Max Batres
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Publication number: 20220285584Abstract: Exemplary processing methods of forming a semiconductor structure may include forming subpixels on a substrate. Each of the subpixels may include a gallium-and-nitrogen-containing layer formed on an exposed portion of a nucleation layer on the substrate. The subpixels may further include a porosified region formed on or in the gallium-and-nitrogen-containing region, and an active region formed on the porosified region. The active region may include an indium-gallium-and-nitrogen-containing material. The processing methods may further include forming a first reflection layer around one of the subpixels, wherein the first reflection layer includes a first metal layer. The methods may additionally include forming a second reflection layer around another of the subpixels, wherein the second reflection layer includes a second metal that is different than the first metal.Type: ApplicationFiled: March 8, 2021Publication date: September 8, 2022Applicant: Applied Materials, Inc.Inventors: Michel Khoury, Lan Yu, Michael Chudzik, Max Batres
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Publication number: 20220259766Abstract: Exemplary methods of forming a semiconductor structure may include forming a nucleation layer on a semiconductor substrate. The exemplary methods may further include forming at least one gallium nitride (GaN)-containing region on the nucleation layer, and forming an indium-gallium-nitride (InGaN)-containing layer on the GaN-containing region. A porosified region may be formed on a portion of at least one of the GaN-containing region and the InGaN-containing layer, and an active region may be formed on the porosified region. In embodiments, the porosified region may be characterized by a void fraction of greater than or about 20 vol. %. In further embodiments, the active region may include a greater mole percentage (mol. %) indium than the porosified region or the GaN-containing region. In still further embodiments, the active region may characterized by a peak light emission at a wavelength of greater than or about 620 nm.Type: ApplicationFiled: February 16, 2021Publication date: August 18, 2022Applicant: Applied Materials, Inc.Inventors: Michael Chudzik, Max Batres, Michel Khoury
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Patent number: 11410873Abstract: Exemplary methods of forming a semiconductor device may include etching a trench from a first surface of a semiconductor substrate to a first depth within the semiconductor substrate. The trench may be characterized by a first width through the first depth. The methods may include forming a liner along sidewalls of the trench. The methods may include etching the trench to a second depth at least ten times greater than the first depth. The trench may be characterized by a second width through the second depth. The methods may include filling the trench with a dielectric material. A seam formed in the dielectric material may be maintained below the first depth.Type: GrantFiled: November 20, 2020Date of Patent: August 9, 2022Assignee: Applied Materials, Inc.Inventors: Lan Yu, Tyler Sherwood, Michael Chudzik, Siddarth Krishnan
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Publication number: 20220165610Abstract: Exemplary methods of forming a semiconductor device may include etching a trench from a first surface of a semiconductor substrate to a first depth within the semiconductor substrate. The trench may be characterized by a first width through the first depth. The methods may include forming a liner along sidewalls of the trench. The methods may include etching the trench to a second depth at least ten times greater than the first depth. The trench may be characterized by a second width through the second depth. The methods may include filling the trench with a dielectric material. A seam formed in the dielectric material may be maintained below the first depth.Type: ApplicationFiled: November 20, 2020Publication date: May 26, 2022Applicant: Applied Materials, Inc.Inventors: Lan Yu, Tyler Sherwood, Michael Chudzik, Siddarth Krishnan
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Patent number: 11322649Abstract: Exemplary devices may include a substrate, a dielectric layer formed on the substrate, a first light source configured to emit first light characterized by a first wavelength, a second light source configured to emit second light characterized by a second wavelength different from the first wavelength, and a third light source configured to emit third light characterized by a third wavelength different from the first wavelength and the second wavelength. The first light source may be natively formed on a first region of the substrate and arranged within a first opening of the dielectric layer. The second light source may be natively formed on a second region of the substrate and arranged within a second opening of the dielectric layer. The third light source may be natively formed on a third region of the substrate and arranged within a third opening of the dielectric layer.Type: GrantFiled: September 15, 2020Date of Patent: May 3, 2022Assignee: Applied Materials, Inc.Inventors: Michael Chudzik, Errol Antonio C. Sanchez
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Publication number: 20220085238Abstract: Exemplary devices may include a substrate, a dielectric layer formed on the substrate, a first light source configured to emit first light characterized by a first wavelength, a second light source configured to emit second light characterized by a second wavelength different from the first wavelength, and a third light source configured to emit third light characterized by a third wavelength different from the first wavelength and the second wavelength. The first light source may be natively formed on a first region of the substrate and arranged within a first opening of the dielectric layer. The second light source may be natively formed on a second region of the substrate and arranged within a second opening of the dielectric layer. The third light source may be natively formed on a third region of the substrate and arranged within a third opening of the dielectric layer.Type: ApplicationFiled: September 15, 2020Publication date: March 17, 2022Applicant: Applied Materials, Inc.Inventors: Michael Chudzik, Errol Antonio C. Sanchez
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Patent number: 11145761Abstract: Embodiments described herein generally relate to methods and device structures for horizontal gate all around (hGAA) isolation and fin field effect transistor (FinFET) isolation. A superlattice structure comprising different materials arranged in an alternatingly stacked formation may be formed on a substrate. In one embodiment, at least one of the layers of the superlattice structure may be oxidized to form a buried oxide layer adjacent the substrate.Type: GrantFiled: October 3, 2019Date of Patent: October 12, 2021Assignee: Applied Materials, Inc.Inventors: Shiyu Sun, Naomi Yoshida, Theresa Kramer Guarini, Sung Won Jun, Vanessa Pena, Errol Antonio C. Sanchez, Benjamin Colombeau, Michael Chudzik, Bingxi Wood, Nam Sung Kim
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Publication number: 20210215664Abstract: Embodiments of the present disclosure provide dual pore sensors and methods for producing these dual pore sensors. The method includes forming a film stack, where the film stack contains two silicon layers and two membrane layers, and then etching the film stack to produce a channel extending therethrough and having two reservoirs and two nanopores. The method also includes depositing a oxide layer on inner surfaces of the reservoirs and nanopores, depositing a dielectric layer on the oxide layer, and forming a metal contact extending through a portion of the stack. The method further includes etching the dielectric layers to form wells, etching the first silicon layer to reveal the protective oxide layer deposited on the inner surfaces of a reservoir, and etching the protective oxide layer deposited on the inner surfaces of the reservoirs and the nanopores.Type: ApplicationFiled: January 9, 2020Publication date: July 15, 2021Inventors: Mark J. SALY, Keenan Navarre WOODS, Joseph R. JOHNSON, Bhaskar Jyoti BHUYAN, William J. DURAND, Michael CHUDZIK, Raghav SREENIVASAN, Roger QUON
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Patent number: 10573719Abstract: Embodiments described herein generally relate to methods and apparatus for horizontal gate all around (hGAA) isolation. A superlattice structure comprising different materials arranged in an alternatingly stacked formation may be formed on a substrate. The different materials may be silicon containing materials and one or more III/V materials. In one embodiment, at least one of the layers of the superlattice structure may be oxidized to form a buried oxide layer adjacent the substrate.Type: GrantFiled: September 28, 2016Date of Patent: February 25, 2020Assignee: APPLIED MATERIALS, INC.Inventors: Shiyu Sun, Naomi Yoshida, Theresa Kramer Guarini, Sung Won Jun, Benjamin Colombeau, Michael Chudzik