Abstract: This disclosure describes an apparatus comprising an attachment section with a base having a first cross-sectional thickness and multiple crimping wings extending from the base with a second cross-sectional thickness larger than that of the base. The attachment section is designed to receive and secure an electrical cable in contact with the base, and its distal end is structured to be connected to a connection section of a first electrical terminal. This configuration allows for efficient and secure attachment of electrical cables to electrical terminals, ensuring reliable electrical connections in various applications.

Abstract: Electrical connectors that support coupling of paired wire cables is described. The electrical connector includes an inner terminal cartridge and an insulator body. The inner terminal cartridge includes a pair of terminal cavities configured to retain a pair of inner terminals at elongate sides of the inner terminal cartridge. The inner terminal cartridge is insertable into the insulator body to simultaneously stage the inner terminals in a mating position in the insulator body.

Abstract: An electromagnetic terminal shield includes a shield body formed of sheet metal having a connector opening configured to receive a corresponding mating terminal shield and a cable opening configured to receive a wire cable and a plurality of cantilevered spring arms integrally formed with the shield body having fixed ends attached to the connector opening and free ends disposed within a shield cavity defined by the shield body. Each spring arm in the plurality of cantilevered spring arms has a free end that is in contact with the inner surface of the shield body within the shield cavity. A process for manufacturing an electromagnetic terminal shield and the electromagnetic terminal shield produced by this process are also presented herein.

Abstract: A connector system includes a connector body defining a terminal cavity and a first and second groove each extending along an outer surface of the connector body and a terminal retainer attached to the connector body and moveable from a pre-staged position to a staged position. The terminal retainer retains a terminal within the cavity in the staged position. The terminal retainer has a base, a pair of first cantilevered arms extending from the base, a crossbar extending between the first arms defining a first latch feature, and a second cantilevered arm extending from the crossbar. The second arm is between the pair of first arms and defines a second latch feature. The first latch feature engages the first groove in the pre-staged position and the second groove in the staged position. The second latch feature engages the first groove in the staged position.

Abstract: An electromagnetic terminal shield includes a shield body formed of sheet metal having a connector opening configured to receive a corresponding mating terminal shield and a cable opening configured to receive a wire cable and a plurality of cantilevered spring arms integrally formed with the shield body having fixed ends attached to the connector opening and free ends disposed within a shield cavity defined by the shield body. Each spring arm in the plurality of cantilevered spring arms has a free end that is in contact with the inner surface of the shield body within the shield cavity. A process for manufacturing an electromagnetic terminal shield and the electromagnetic terminal shield produced by this process are also presented herein.

Abstract: An electromagnetic terminal shield includes a shield body formed of sheet metal having a connector opening configured to receive a corresponding mating terminal shield and a cable opening configured to receive a wire cable. The terminal shield also includes a plurality of cantilevered spring arms integrally formed with the shield body having fixed ends attached to the connector opening and free ends disposed within a shield cavity defined by the shield body. A process for manufacturing the electromagnetic terminal shield is also presented.

Abstract: An electromagnetic shield terminal assembly configured for attachment to a shielded cable includes a tubular inner ferrule having a flared attachment end configured to be disposed intermediate the shield conductor and the inner insulation layer of the cable and a crimped outer ferrule formed of sheet metal having a cable attachment portion that defines a pair of bypass crimp wings and a pair of insulation crimp wings. Each insulation crimp wing defines a prong having a pointed end that penetrates the outer insulation layer of the cable. The flared attachment end of the inner ferrule is located intermediate the bypass crimp wings and the insulation crimp wings when the outer ferrule is crimped to the shielded cable.

Abstract: An electromagnetic terminal shield includes a shield body formed of sheet metal having a connector opening configured to receive a corresponding mating terminal shield and a cable opening configured to receive a wire cable. The terminal shield also includes a plurality of cantilevered spring arms integrally formed with the shield body having fixed ends attached to the connector opening and free ends disposed within a shield cavity defined by the shield body. A process for manufacturing the electromagnetic terminal shield is also presented.

Abstract: An electromagnetic shield terminal assembly configured for attachment to a shielded cable includes a tubular inner ferrule having a flared attachment end configured to be disposed intermediate the shield conductor and the inner insulation layer of the cable and a crimped outer ferrule formed of sheet metal having a cable attachment portion that defines a pair of bypass crimp wings and a pair of insulation crimp wings. Each insulation crimp wing defines a prong having a pointed end that penetrates the outer insulation layer of the cable. The flared attachment end of the inner ferrule is located intermediate the bypass crimp wings and the insulation crimp wings when the outer ferrule is crimped to the shielded cable.

Abstract: A connector system includes a connector body defining a terminal cavity and a first and second groove each extending along an outer surface of the connector body and a terminal retainer attached to the connector body and moveable from a pre-staged position to a staged position. The terminal retainer retains a terminal within the cavity in the staged position. The terminal retainer has a base, a pair of first cantilevered arms extending from the base, a crossbar extending between the first arms defining a first latch feature, and a second cantilevered arm extending from the crossbar. The second arm is between the pair of first arms and defines a second latch feature. The first latch feature engages the first groove in the pre-staged position and the second groove in the staged position. The second latch feature engages the first groove in the staged position.

Abstract: An assembly includes an elongate conductor, such as a coaxial electrical cable, having a generally circular cross section and a generally cylindrical seamless outer ferrule having a ferrule radius surrounding a portion of the conductor. The outer ferrule is deformed to define four indentations and four projections that are evenly spaced about a circumference of the outer ferrule. The four indentations have a consistent indentation radius that is less than the ferrule radius.