Abstract: A system and method are provided for sorting a plurality of items into a predetermined sorted sequence. Items are initially located on initial sorting regions of a sorting apparatus. The items are then sorted into at least one intermediary sorted set and then sorted, from the intermediary sorted sets, into the final sorted sequence. A computer may be used to track the position of the items on the sorting apparatus and to control the movement of the items into the sorted sequence.

Abstract: A system and method efficiently use available video encoding resources when automatic machine recognition (e.g., barcode reading and optical character recognition) does not successfully resolve information needed for handling articles. The system includes at least one programmable processor operatively coupled to an imaging device (e.g., a camera or optical sensor) that is capable of producing an electronic image of an article and to one or more video coding stations. If the imaging device does not resolve information needed for handling an article, it is determined whether an estimated time for video coding exceeds a determined threshold. If the estimated time for video coding does not exceed the determined threshold, or if the video coding station is not busy, then image data for the unresolved information is sent to the video coding station for review and manual entry by an operator.

Abstract: A motion control system comprises a motion unit having a motor connected to an encoder and an amplifier. The motion control system further comprises a scalable motion controller connected to the motion unit wherein the scalable motion controller receives signals from the encoder and outputs signals to the amplifier. The scalable motion controller comprises a plurality of dip sockets arranged for inserting and removing one or more motion control processors and a connector interface comprising a plurality of male and female connectors arranged for stacking a plurality of motion controllers.

Abstract: A system and method are provided for sorting a plurality of items into a predetermined sorted sequence. Items are initially located on initial sorting regions of a sorting apparatus. The items are then sorted into at least one intermediary sorted set and then sorted, from the intermediary sorted sets, into the final sorted sequence. A computer may be used to track the position of the items on the sorting apparatus and to control the movement of the items into the sorted sequence.

Abstract: A mail handling system that imports data from a thickness measurement device regarding the thickness of a substantially flat mail article, counts the number of flat articles deposited on the top surface of the drop pocket, instructs the drop pocket to open to drop a unitary body of flat mail articles when the total stack thickness and/or number of articles exceeds threshold limits. A computer, operably connected to conventional conveyor system having, a drop pocket, a thickness measurement device, and a conveyor, implements the system.

Abstract: A sequential mail sorting system for generating sort sequence codes, interpreting them for the sequential sorting of mail into a mail carrier walk sequence and providing for holdout mail types, which includes reading a sort plan text file for a selected postal delivery zone and determining the number of bins required in the sorting machine, selecting the carriers whose routes are located in such zone, generating sort sequence codes for sorting the mail in a sequential order, and generating sequence codes for holdouts and regular mail types and placing them into a sort plan binary file. The generating of sort sequence codes includes generating and interpreting sort sequence codes for holdout mail types to allow for sorting and removal of holdout mail from the mail sorting stream in the initial sorting pass of a multiple pass sequential mail sort. It also includes such a step which is performed in the final sorting pass.

Abstract: An apparatus and method are provided for controlling the presentation of articles to the singulation head of a system for singulating a stack of edge-mounted articles, for example mixed mail, which mechanism senses the instantaneous pressure at which the lead article of the stack is pressed against the singulation head. A feedback control may be provided responsive to a difference between the detected instantaneous pressure and a desired target pressure for controlling at least one drive member in a manner so as to reduce such difference. Where there is a pick window of instantaneous pressure at which singulation can be effectively performed, a control may also be provided to inhibit operation of the singulation head when the instantaneous pressure is outside the pick window.

Abstract: An apparatus and method are provided for controlling the presentation of articles to the singulation head of a system for singulating a stack of edge-mounted articles, for example mixed mail, which mechanism senses the instantaneous pressure at which the lead article of the stack is pressed against the singulation head. A feedback control may be provided responsive to a difference between detected instantaneous pressure and a desired target pressure for controlling at least one drive member in a manner so as to reduce such difference. Where there is a pick window of instantaneous pressure at which singulation can be effectively performed, a control may also be provided to inhibit operation of the singulation head when the instantaneous pressure is outside the pick window.

Abstract: A mail handling system that imports data from a thickness measurement device regarding the thickness of a substantially flat mail article, counts the number of flat articles deposited on the top surface of the drop pocket, instructs the drop pocket to open to drop a unitary body of flat mail articles when the total stack thickness and/or number of articles exceeds threshold limits. A computer, operably connected to conventional conveyor system having, a drop pocket, a thickness measurement device, and a conveyor, implements the system.

Abstract: An apparatus and method are provided for controlling the presentation of articles to the singulation head of a system for singulating a stack of edge-mounted articles, for example mixed mail, which mechanism senses the instantaneous pressure at which the lead article of the stack is pressed against the singulation head. A feedback control may be provided responsive to a difference between detected instantaneous pressure and a desired target pressure for controlling at least one drive member in a manner so as to reduce such difference. Where there is a pick window of instantaneous pressure at which singulation can be effectively performed, a control may also be provided to inhibit operation of the singulation head when the instantaneous pressure is outside the pick window.

Abstract: A system and method are provided for sorting a plurality of items into a predetermined sorted sequence. Items are initially located on initial sorting regions of a sorting apparatus. The items are then sorted into at least one intermediary sorted set and then sorted, from the intermediary sorted sets, into the final sorted sequence. A computer may be used to track the position of the items on the sorting apparatus and to control the movement of the items into the sorted sequence.

Abstract: An apparatus and method are provided for controlling the presentation of articles to the singulation head of a system for singulating a stack of edge-mounted articles, for example mixed mail, which mechanism senses the instantaneous pressure at which the lead article of the stack is pressed against the singulation head. A feedback control may be provided responsive to a difference between detected instantaneous pressure and a desired target pressure for controlling at least one drive member in a manner so as to reduce such difference. Where there is a pick window of instantaneous pressure at which singulation can be effectively performed, a control may also be provided to inhibit operation of the singulation head when the instantaneous pressure is outside the pick window.

Abstract: A sequential mail sorting system for generating sort sequence codes, interpreting them for the sequential sorting of mail into a mail carrier walk sequence and providing for holdout mail types, which includes reading a sort plan text file for a selected postal delivery zone and determining the number of bins required in the sorting machine, selecting the carriers whose routes are located in such zone, generating sort sequence codes for sorting the mail in a sequential order, and generating sequence codes for holdouts and regular mail types and placing them into a sort plan binary file. The generating of sort sequence codes includes generating and interpreting sort sequence codes for holdout mail types to allow for sorting and removal of holdout mail from the mail sorting stream in the initial sorting pass of a multiple pass sequential mail sort. It also includes such a step which is performed in the final sorting pass.

Abstract: A motion control system comprises a motion unit having a motor connected to an encoder and an amplifier. The motion control system further comprises a scalable motion controller connected to the motion unit wherein the scalable motion controller receives signals from the encoder and outputs signals to the amplifier. The scalable motion controller comprises a plurality of dip sockets arranged for inserting and removing one or more motion control processors and a connector interface comprising a plurality of male and female connectors arranged for stacking a plurality of motion controllers.

Abstract: An apparatus and method are provided for controlling the presentation of articles to the singulation head of a system for singulating a stack of edge-mounted articles, for example mixed mail, which mechanism senses the instantaneous pressure at which the lead article of the stack is pressed against the singulation head. A feedback control may be provided responsive to a difference between detected instantaneous pressure and a desired target pressure for controlling at least one drive member in a manner so as to reduce such difference. Where there is a pick window of instantaneous pressure at which singulation can be effectively performed, a control may also be provided to inhibit operation of the singulation head when the instantaneous pressure is outside the pick window.