Abstract: Apparatus and method for evaluating a crimped electrical connection measures the crimping force over a range of positions of the crimping apparatus ram and derives a statistical envelope of acceptable forces. Each crimp is measured and the force measurements are compared against that envelope to determine the acceptability of the crimp. Acceptable crimps are then further evaluated to determine whether their data should be added to the data base.

Abstract: A magnet actuator assembly for reciprocating a ram shaft in a crimping press. The actuator assembly comprises stationary upper and lower electromagnet members and a movable central electromagnet member coupled to the ram shaft. The mating surfaces of the electromagnet members are formed of combinations of frusto-conical and planar regions so that an adequate force at a large separation between the upper and central electromagnet members is generated to raise the central electromagnet member and a relatively large force at a small separation between the central and lower electromagnet members is generated to effect the crimping function.

Abstract: A single cycle positioning system utilizing a three phase wye connected induction motor (10) includes a three phase inverter (28) and a microprocessor (20) for controlling the inverter to generate three phases of power. Pulse width modulation techniques are utilized and in response to a start signal the frequency of the power to the motor is increased up to a running frequency, and in response to a stop signal the frequency of the power applied to the motor is decreased along with a corresponding reduction of the voltage applied to the motor.

Abstract: An arrangement for enabling a sixteen bit microprocessor to transfer data to and from a peripheral unit operating in an eight bit mode includes a single OR gate for simulating an odd address so that only the low byte portion of the data bus is utilized. A subroutine in the microprocessor causes the microprocessor to act as if all addresses in the peripheral unit are even and to force the OR gate to an active state whenever the real address in the peripheral unit is odd.

Abstract: The present invention is a method of determining the quality of a crimped electrical connection by collecting force and displacement data during the crimping cycle and comparing that data with data that represents standard crimped connections of known high quality. Of the collected data, selected portions are related to corresponding portions of the standard data and, if a deviation exists of more than a specific amount, a reject signal is generated and displayed to the machine operator. The standard data is continually updated to account for slowly changing environmental conditions that occur over a relatively long period of operation.

Abstract: The present invention is a method of determining the crimp height of an electrical terminal being crimped to a wire during the production crimping cycle. The method includes collecting a plurality of force and position data element pairs which are measured and sampled during the actual crimping operation. These data element pairs, representing the work curve of the operation and are analyzed to find the position of the ram when the crimping die set just disengages the terminal being crimped. The position of the ram at this point is then translated into the crimp height of the crimped connection. The analysis of the data element pairs includes a filter to remove inconsistent or extraneous data element pairs which could adversely affect the result by indicating an erroneous crimp height.

Abstract: A connector feeding apparatus for an automated cable making machine is disclosed. The apparatus includes a pair of carousels each of which has a series of connector receiving units disposed about its periphery. Each carousel has a group of connector dispensing units arranged for selectively dispensing different types of connectors, under computer control, and inserting them into the connector receiving units. The carousels then deliver the connectors, in a desired order and a desired orientation to staging modules which, again under computer control, direct the connectors to a terminating station within the machine.

Abstract: A method and apparatus for setting a plurality of print wheels, in an automated cable making machine for imprinting a desired set of characters onto a connector housing. The method includes a unique way of homing each of the print wheels to a known position prior to setting the print wheels to their desired print positions. This is a done by rotating each print wheel until a rod, which is constrained to move only along its longitudinal axis, can be inserted into an opening in the print wheel. This prevents further rotation of the print wheel thereby indicating that the wheel is in its home position.

Abstract: Electrical continuity between the terminals of a multi-contact electrical connector and the cores of insulated leads that have been connected thereto, is tested for by engaging a respective electrical test probe with each of the terminals and using a multiplexer to connect each test probe in turn to a continuity testing circuit, under the control of a computer. Following the continuity test, a bank of analog switches also controlled by the computer is used to apply short circuit test electrical potential to energize selected terminals, and the presence of the test potential on adjacent unenergized terminals is tested for by the computer, to detect short circuiting between the terminals.