Abstract: A toner cleaning apparatus for a printing device includes a toner separator operating against a component of the printing device, to dislodge toner particles therefrom. A toner receptacle is provided for collecting the dislodged toner particles, and an auger positively conveys the dislodged toner particles into the toner receptacle. A vibration plate is provided for receiving the toner particles dislodged by the toner separator, and for directing the dislodged toner particles to the auger. The vibration plate includes lengths thereof extending into the auger and deflected by the auger to induce vibrations along the plate and distribute-and convey toner particles disposed thereon.

Abstract: A fuser oil supply roller including an oil impregnated rubber roller and an outer metering layer of known fluid transfer characteristics for an electrophotographic printer fuser. The roller allows silicone oil to be secreted from the metering layer onto a fuser hot roller to prevent toner from adhering to the fuser hot roller, as well as serving to provide a smooth toner surface. Such a roller provides oil to the fuser hot roller without the need for a separate oil reservoir and delivery system. Therefore, a precisely metered supply of oil is provided to the fuser hot roller while reducing complexity and moving parts. A buffer layer is also provided for minimizing the roller volume given to the oil impregnated rubber roller. A barrier layer may be employed to prevent oil migration into the buffer layer. Furthermore, methods for applying a toner repelling substance to a fuser roller are provided.

Abstract: An oil supply roller for an electrophotographic printer fuser allows silicone oil to exude from the oil supply roller onto the surface of the fuser hot roller in a controlled fashion to prevent toner from adhering to the fuser hot roller, and also serves to provide a smooth toner surface. A metering layer disposed on an outer surface of the roller provides an even, controlled flow of oil to the surface of the roller. Further, a buffer layer may be employed to decrease the overall volume of the oil bearing layer to decrease the effects of swelling in that layer. Therefore, a precisely metered supply of oil is provided to the fuser hot roller while reducing complexity and moving parts. A method for fabricating the fuser hot roller by impregnating silicone rubber with a toner repelling substance and disposing the impregnated rubber about a rotatable drive shaft is also provided.

Abstract: An oil supply roller for an electrophotographic printer fuser allows silicone oil to exude from the oil supply roller onto the surface of the fuser hot roller in a controlled fashion to prevent toner from adhering to the fuser hot roller, and also serves to provide a smooth toner surface. Such an oil supply roller provides oil delivery to the fuser hot roller surface without the need for a separate oil reservoir and delivery system. The oil supply roller decreases the potential for large surges of oil onto the print media, while continuing to provide a controlled delivery of oil to the fuser hot roller. A metering layer disposed on an outer surface of the roller provides an even, controlled flow of oil to the surface of the roller. Further, a buffer layer may be employed to decrease the overall volume of the oil-bearing layer to decrease the effects of swelling in that layer. In the case where the buffer layer is absorbent, a barrier layer may be provided.

Abstract: An oil web system for an imaging apparatus fuser is disclosed, together with its associated method of operation. The oil web system includes an oil web, an applicator roll in contact with a fuser roll, and a transfer station for transferring release oil from the web to the applicator roll. The oil web is advanced along a web path from a supply spool to a take-up spool. The applicator roll rotates against the fuser roll and receives oil from the oil web, and transfers the oil to the fuser roll. The applicator roll may be in direct contact with the web, and receive the oil directly from the web; or a transfer roll may be operated to receive the oil from the web and transfer the oil to the applicator roll.

Abstract: An oil web system and method for operating a fuser system of an imaging apparatus in which remaining life of the oil web is determined from data on drive mechanism activation and data on web advancement lengths. A warning signal can be issued upon a predetermined remaining length being reached, and the machine can be disabled upon exhaustion of the web life.

Abstract: An apparatus and method are provided for preventing unraveling of an oil supply web by the selective application of a locking mechanism to a web supply roller when a fuser hot roller or other fuser drive roller is forced to rotate in a reverse rotation. The locking mechanism is released when the fuser hot roller resumes normal rotation. A pivoting arm is adapted for pivotal movement into locking engagement with the web supply roller. A braking element, such as a ratchet latch, attached to the end of the pivoting arm, or pawl, contacts a rotary follower or other rotational member connected to and operable to prevent rotation of the web supply roller. The braking element is disengaged when the fuser hot roller resumes rotation in the normal direction, as the pawl is pivoted out of engagement with the rotary follower.

Abstract: A toner fuser system suitable for producing high quality color transparencies is provided. The fuser system includes a media conditioning assembly located directly downstream of a fuser assembly, which may be a roll fuser or an instant-on belt fuser. The conditioner assembly includes a convective heat source, a heating zone, and a convective circulation path past the heat source and the heating zone to provide convective heat transfer to a transparency in the heating zone. A transparency (or other media) with toner to be fused travels on a media path first through the fuser assembly and then through the heating zone of the conditioner assembly. The fuser assembly causes toner to adhere to the transparency just well enough to allow the transparency to pass into the conditioner. In the conditioner, the toner is reheated, thereby causing the surface of the toner to reflow into a smooth, glossy, and uniform surface that increases light transmission efficiency of color transparencies.

Abstract: A constant displacement oil web system for an imaging apparatus fuser is disclosed, together with its associated method of operation. In one embodiment, the actual linear advancement of the web during an indexing cycle is detected. In another embodiment, sheet count data, look-up tables and algorithms are used to determine angular rotation necessary to achieve a specified linear advancement of the web. A drive system operating cycle is adjusted to achieve a constant linear advancement of the web.

Abstract: A multi-level oiling device and process for a fuser system of an imaging apparatus in which the rate at which oil is applied to the fuser roll is controlled with respect to the need for oil. The rate of oil application can be controlled depending on the release characteristics of the media being printed and on the desired glossiness of the printed image. User entered and/or machine sensed data may be used in determining the need for oil application.