Abstract: A layered composite product for use as a floorboard, a door, a cabinet, a wall, etc. is disclosed. The product is a layered structure that includes a rigid substrate layer having two substantially planar sides, a resin-saturated sheet layer disposed on each of the substantially flat sides, and a veneer layer disposed on at least one of the sheet layers. Also provided is a method of making the aforementioned product, the method comprising the steps of forming the layered structure, and then compressing the structure in a pressing apparatus for a time sufficient to cure the resin at under heat and pressure.

Abstract: A layered composite product for use as a floorboard, a door, a cabinet, a wall, etc. is disclosed. The product is a layered structure that includes a rigid substrate layer having two substantially planar sides, a resin-saturated sheet layer disposed on each of the substantially flat sides, and a veneer layer disposed on at least one of the sheet layers. Also provided is a method of making the aforementioned product, the method comprising the steps of forming the layered structure, and then compressing the structure in a pressing apparatus for a time sufficient to cure the resin at under heat and pressure.

Abstract: A method of manufacturing a liquified fiber-phenol-formaldehyde resin includes heating a mixture of phenol, formaldehyde, liquified cellulosic fiber and alkali at a temperature of 60.degree. C. to 100.degree. C. and a pH of 8-13. The liquified cellulosic fiber comprises about 5 to about 80 percent of the total weight of phenol, formaldehyde and liquified fiber. Also disclosed are fibrous articles manufactured using this resin as a binder, such as fiberboards, particle board, plywood, oriented strand board, and waferboard.