Abstract: A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.

Abstract: A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.

Abstract: A core end engagement assembly is provided for a rewinding machine. The core end engagement assembly is configured to engage an end of the core and transmit rotational movement to the core during winding of the web material about the core. The assembly may include a drive housing. A chuck may project from a first end of the drive housing and may be configured to engage the end of the core. A first actuator may reciprocate the drive housing along a central axis of the core between an engagement and disengagement position of the chuck relative to the core. A second actuator may be mounted on the drive housing. The second actuator may be configured and adapted to move the chuck between release and hold positions. A flexible drive shaft operatively connects with and rotationally drives the chuck.

Abstract: A machine forms a roll of convolutely wound web material. The machine includes a winding apparatus configured to receive a mandrel and the web material and wind the web material around the mandrel. A pulling device pulls the mandrel longitudinally to remove the mandrel from the roll after forming the roll. The machine further includes a restraint that engages the peripheral surface of the roll when the mandrel is pulled longitudinally to remove the mandrel from the roll. A method is also provided. In one aspect of the method, a web material is wound around a mandrel to form a roll of convolutely wound web material. The mandrel is pulled longitudinally after the step of winding the web material around the mandrel. The periphery of the roll is restrained from moving axially when the mandrel is pulled longitudinal. The mandrel is then removed from the roll.

Abstract: A rewinding machine winds web material into a log. The machine has a winding drum that is rotatable about a center axis and about which the web material to be wound is directed. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the web material is directed when winding the web material into the log. The continuous loop is configured to move in a direction generally opposite of a direction of the winding drum at the nip. The continuous loop is configured to change speed relative to a speed of the winding drum during winding the web material into the log about a lead edge of the web material. The continuous loop is positionable relative to the winding drum at the nip to accommodate winding the web material into the log about the lead edge of the web material and to sever the web material.

Abstract: A core end engagement assembly is provided for a rewinding machine. The core end engagement assembly is configured to engage an end of the core and transmit rotational movement to the core during winding of the web material about the core. The assembly may include a drive housing. A chuck may project from a first end of the drive housing and may be configured to engage the end of the core. A first actuator may reciprocate the drive housing along a central axis of the core between an engagement and disengagement position of the chuck relative to the core. A second actuator may be mounted on the drive housing. The second actuator may be configured and adapted to move the chuck between release and hold positions. A flexible drive shaft operatively connects with and rotationally drives the chuck.

Abstract: A core end engagement assembly is provided for a rewinding machine. The core end engagement assembly is configured to engage an end of the core and transmit rotational movement to the core during winding of the web material about the core. The assembly may include a drive housing. A chuck may project from a first end of the drive housing and may be configured to engage the end of the core. A first actuator may reciprocate the drive housing along a central axis of the core between an engagement and disengagement position of the chuck relative to the core. A second actuator may be mounted on the drive housing. The second actuator may be configured and adapted to move the chuck between release and hold positions. A flexible drive shaft operatively connects with and rotationally drives the chuck.

Abstract: A converting line for coreless roll products includes a rewinding machine and a controller. A log of convolutely wound web material is wound in the rewinding machine during a wind cycle. A diameter of the log, a caliper of the web material, and an amount of tension of the web is determined at a plurality of time points during a time period of the winding cycle. The controller is enabled to generate a signal to change an operating condition of the converting line based upon at least one of a diameter determination at a time point during the wind cycle, a caliper determination at a time point during the wind cycle, a wound web amount determination at a time point during the wind cycle, and a tension determination at a time point during the wind cycle.

Abstract: A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.

Abstract: A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.

Abstract: A rewinding machine winds web material into a log. The machine has a winding drum that is rotatable about a center axis and about which the web material to be wound is directed. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the web material is directed when winding the web material into the log. The continuous loop is configured to move in a direction generally opposite of a direction of the winding drum at the nip. The continuous loop is configured to change speed relative to a speed of the winding drum during winding the web material into the log about a lead edge of the web material. The continuous loop is positionable relative to the winding drum at the nip to accommodate winding the web material into the log about the lead edge of the web material and to sever the web material.

Abstract: A machine forms a roll of convolutely wound web material. The machine includes a winding apparatus configured to receive a mandrel and the web material and wind the web material around the mandrel. A pulling device pulls the mandrel longitudinally to remove the mandrel from the roll after forming the roll. The machine further includes a restraint that engages the peripheral surface of the roll when the mandrel is pulled longitudinally to remove the mandrel from the roll. A method is also provided. In one aspect of the method, a web material is wound around a mandrel to form a roll of convolutely wound web material. The mandrel is pulled longitudinally after the step of winding the web material around the mandrel. The periphery of the roll is restrained from moving axially when the mandrel is pulled longitudinal. The mandrel is then removed from the roll.

Abstract: A clasp is configured to engage an end of a tube. The clasp has a shaft that is insertable into a tube. The clasp includes a housing with clamping blocks that are spaced circumferentially around the shaft. The clamping blocks are moveable between a disengaged position in which the clamping blocks are spaced radially outwardly from the shaft at a distance sufficient such that a tube is insertable between the shaft and the clamping blocks, and an engaged position in which the clamping blocks are positioned radially inward of the disengaged position toward the shaft and are configured to press a tube disposed between the blocks and the shaft against the shaft. The clasp has at least one actuator engageable with at least one clamping block of the plurality of clamping blocks to move the at least one clamping block between the disengaged position and the engaged position.

Abstract: A core end engagement assembly is provided for a rewinding machine. The core end engagement assembly is configured to engage an end of the core and transmit rotational movement to the core during winding of the web material about the core. The assembly may include a drive housing. A chuck may project from a first end of the drive housing and may be configured to engage the end of the core. A first actuator may reciprocate the drive housing along a central axis of the core between an engagement and disengagement position of the chuck relative to the core. A second actuator may be mounted on the drive housing. The second actuator may be configured and adapted to move the chuck between release and hold positions. A flexible drive shaft operatively connects with and rotationally drives the chuck.

Abstract: A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.

Abstract: A clasp is configured to engage an end of a tube. The clasp has a shaft that is insertable into a tube. The clasp includes a housing with clamping blocks that are spaced circumferentially around the shaft. The clamping blocks are moveable between a disengaged position in which the clamping blocks are spaced radially outwardly from the shaft at a distance sufficient such that a tube is insertable between the shaft and the clamping blocks, and an engaged position in which the clamping blocks are positioned radially inward of the disengaged position toward the shaft and are configured to press a tube disposed between the blocks and the shaft against the shaft. The clasp has at least one actuator engageable with at least one clamping block of the plurality of clamping blocks to move the at least one clamping block between the disengaged position and the engaged position.

Abstract: A method of forming a roll of convolutely wound web material. The method includes applying adhesive to an elongated mandrel, winding web material around the mandrel to form a roll of convolutely wound web material, rotating the mandrel relative to the roll to smear the adhesive, and removing the mandrel from the roll. The smearing can be in a circumferential direction. The adhesive can be applied longitudinally along the mandrel. The adhesive preferably has a viscosity within the range of 3000 to 18,000 cps. Preferably, the method includes pulling the mandrel longitudinally before the step of removing the mandrel from the roll. The pulling can reduce the mandrel diameter and/or can increase its length. The rotating can be conducted before the pulling, during the pulling or during the winding. The rotating can be conducted before or during the removing. The web material can be bathroom tissue or kitchen towel.

Abstract: A method of forming a roll of convolutely wound web material. The method includes winding web material around an elongated mandrel to form a roll of convolutely wound web material. The mandrel is substantially axially elastic and formed of material having a tensile yield strength divided by elastic modulus greater than 2.0%, and more preferably 2.5%. The mandrel is preferably radially complaint. The method further includes removing the mandrel from the roll. A further method includes winding web material around an elongated mandrel to form a roll of convolutely wound web material, the mandrel being comprised of material having a tensile yield strength divided by elastic modulus greater than 2.0%, and then longitudinally elongating the mandrel.

Abstract: A method of forming a roll of convolutely wound web material. The method includes applying adhesive to an elongated mandrel, winding web material around the mandrel to form a roll of convolutely wound web material, rotating the mandrel relative to the roll to smear the adhesive, and removing the mandrel from the roll. The smearing can be in a circumferential direction. The adhesive can be applied longitudinally along the mandrel. The adhesive preferably has a viscosity within the range of 3000 to 18,000 cps. Preferably, the method includes pulling the mandrel longitudinally before the step of removing the mandrel from the roll. The pulling can reduce the mandrel diameter and/or can increase its length. The rotating can be conducted before the pulling, during the pulling or during the winding. The rotating can be conducted before or during the removing. The web material can be bathroom tissue or kitchen towel.

Abstract: A method of forming a roll of convolutely wound web material. The method includes winding web material around an elongated mandrel to form a roll of convolutely wound web material. The mandrel is substantially axially elastic and formed of material having a tensile yield strength divided by elastic modulus greater than 2.0%, and more preferably 2.5%. The mandrel is preferably radially complaint. The method further includes removing the mandrel from the roll. A further method includes winding web material around an elongated mandrel to form a roll of convolutely wound web material, the mandrel being comprised of material having a tensile yield strength divided by elastic modulus greater than 2.0%, and then longitudinally elongating the mandrel.