Patents by Inventor Michael Earl Setser

Michael Earl Setser has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7641093
    Abstract: A surgical instrument includes an E-beam firing bar engages the channel and selectively engages the anvil during distal firing movements, wherein the tissue is severed and stapled driven upward from the staple cartridge to form against the anvil. In particular, a wedge integral to the staple cartridge is driven distally by a middle pin of the firing bar to effect stapling. A single lockout of the staple channel responds to the presence of the wedge sled in its unfired position to allow the firing bar to fire. Otherwise, the single lockout prevents firing when the staple cartridge is missing or spent. Further, some versions include an Electroactive Polymer (EAP) actuator that presents an abutting surface, or acts as a trapdoor to a ramped recess in a staple channel to block the firing bar, as an active approach to preventing firing for one or more conditions.
    Type: Grant
    Filed: October 3, 2006
    Date of Patent: January 5, 2010
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Kevin R. Doll, Michael Earl Setser
  • Patent number: 7380696
    Abstract: A surgical severing and stapling instrument, suitable for laparoscopic and endoscopic clinical procedures, clamps tissue within an end effector of an elongate channel pivotally opposed by an anvil. An E-beam firing bar moves distally through the clamped end effector to sever tissue and to drive staples on each side of the cut. The E-beam firing bar affirmatively spaces the anvil from the elongate channel to assure properly formed closed staples, especially when an amount of tissue is clamped that is inadequate to space the end effector. In particular, an upper pin of the firing bar longitudinally moves through an anvil slot and a channel slot is captured between a lower cap and a middle pin of the firing bar to assure a minimum spacing. Forming the E-beam from a thickened distal portion and a thinned proximal strip enhances manufacturability and facilitates use in such articulating surgical instruments.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: June 3, 2008
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Kevin Ross Doll, Jerry R. Morgan, Michael Earl Setser
  • Patent number: 7380695
    Abstract: A surgical instrument for laparoscopic and endoscopic clinical procedures simultaneously severs and staples tissue clamped in an end effector comprising an elongate channel, which holds a staple cartridge, and a pivotally attached anvil. An E-beam firing bar engages the channel and selectively engages the anvil during distal firing movements, wherein the tissue is severed and stapled driven upward from the staple cartridge to form against the anvil. In particular, a wedge integral to the staple cartridge is driven distally by a middle pin of the firing bar to effect stapling. A single lockout of the elongate channel responds to the presence of the wedge sled in its unfired position to allow the firing bar to fire. Otherwise, the single lockout prevents firing when the staple cartridge is missing or spent.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: June 3, 2008
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Kevin Doll, Michael Earl Setser, Frederick E. Shelton, IV, Kenneth Wales
  • Patent number: 7367485
    Abstract: A surgical stapling and severing instrument particularly suited to endoscopic procedures incorporates a handle that produces separate closing and firing motions to actuate an end effector. In particular, the handle produces multiple firing strokes in order to reduce the required amount of force required to fire (i.e., staple and sever) the end effector.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: May 6, 2008
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, Douglas B. Hoffman
  • Patent number: 7143926
    Abstract: A surgical stapling and severing instrument particularly suited to endoscopic procedures incorporates a handle that produces separate closing and firing motions to actuate an end effector. In particular, the handle produces multiple firing strokes in order to reduce the required amount of force required to fire (i.e., staple and sever) the end effector. A linked transmission reduces the required handle longitudinal length, yet achieves a rigid, strong configuration when straightened for firing. A traction biased firing mechanism avoids binding in driving this straightened linked rack in cooperation with an anti-backup mechanism, with a lockout mechanism that prevents releasing the closure trigger during firing. Furthermore, an external indicator gives feedback to the surgeon as to how far firing has progressed, as well as providing a manual retraction capability.
    Type: Grant
    Filed: February 7, 2005
    Date of Patent: December 5, 2006
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Kevin Ross Doll, Douglas B. Hoffman, Michael Earl Setser, Jeffrey S. Swayze
  • Patent number: 7143923
    Abstract: A surgical instrument for laparoscopic and endoscopic clinical procedures simultaneously severs and staples tissue clamped in an end effector comprising an elongate channel, which holds a staple cartridge, and a pivotally attached anvil. An E-beam firing bar engages the channel and selectively engages the anvil during distal firing movements, wherein the tissue is severed and stapled driven upward from the staple cartridge to form against the anvil. In particular an upper pin of the firing bar is disengaged from the anvil before firing. A ramped transition from an anvil to an anvil slot avoids misfiring when the end effector has clamped too much tissue, yet assists in successfully clamping a slightly excess amount of tissue.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: December 5, 2006
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, William Bruce Weisenburgh, II
  • Patent number: 7128254
    Abstract: A surgical stapling and severing instrument particularly suited to endoscopic procedures incorporates a handle that produces separate closing and firing motions to actuate an end effector. In particular, the handle produces multiple firing strokes in order to reduce the required amount of force required to fire (i.e., staple and sever) the end effector.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: October 31, 2006
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, Douglas B. Hoffman
  • Patent number: 7059508
    Abstract: A surgical stapling and severing instrument particularly suited to endoscopic procedures incorporates a handle that produces separate closing and firing motions to actuate an end effector. In particular, the handle produces multiple firing strokes in order to reduce the required amount of force required to fire (i.e., staple and sever) the end effector. Varying the center of rotation, circumferential length, and depth of cam lobes in a cam disk that interacts with the firing trigger via a drive wedge allows optimization. In particular, mechanical advantages during specific firing strokes mitigates increased force to fire at the end effector, enabling a more uniform tactile force at the firing trigger.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: June 13, 2006
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, Douglas B. Hoffman
  • Patent number: 7055731
    Abstract: A surgical stapling and severing instrument particularly suited to endoscopic articulates an end effector by having a geared articulation mechanism that converts rotational motion from a handle portion. A firing bar longitudinally translates between the handle portion and the end effector. The firing bar head is thickened in order to present an undistorted cutting edge and engagement features to the opposing jaws of the end effector. The firing bar also advantageously includes a thinned or tapered proximal portion in the form of a strip or band that negotiates the articulation mechanism.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: June 6, 2006
    Assignee: Ethicon Endo-Surgery Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, William Bruce Weisenburgh, II
  • Patent number: 7044352
    Abstract: A surgical instrument for laparoscopic and endoscopic clinical procedures simultaneously severs and staples tissue clamped in an end effector comprising an elongate channel, which holds a staple cartridge, and a pivotally attached anvil. An E-beam firing bar engages the channel and selectively engages the anvil during distal firing movements, wherein the tissue is severed and stapled driven upward from the staple cartridge to form against the anvil. In particular, a wedge integral to the staple cartridge is driven distally by a middle pin of the firing bar to effect stapling. A single lockout of the elongate channel responds to the presence of the wedge sled in its unfired position to allow the firing bar to fire. Otherwise, the single lockout prevent firing when the staple cartridge is missing or spent.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: May 16, 2006
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, William Bruce Weisenburgh, II
  • Patent number: 7000818
    Abstract: A surgical severing and stapling instrument clamps tissue within an end effector of an elongate channel pivotally opposed by an anvil. An E-beam firing bar affirmatively maintains a desired spacing while severing and stapling tissue by longitudinally engaging the anvil and elongate channel. Separate closing action and firing (i.e., severing and stapling) action of the end effector allows a clinician to selectively position and clamp tissue. The end effector enables this advantageous separate firing while affirmatively spacing the end effector by having an upper pin of the firing bar reside within an anvil pocket before firing. When the anvil is closed and clamped, the upper pin of the E-beam firing bar may move longitudinally and distally from the anvil pocket to an anvil slot thereby engaging the anvil.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: February 21, 2006
    Assignee: Ethicon, Endo-Surger, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, Brian J. Hemmelgarn
  • Patent number: 6988649
    Abstract: A surgical instrument for laparoscopic and endoscopic clinical procedures simultaneously severs and staples tissue clamped in an end effector comprising an elongate channel, which holds a staple cartridge, and a pivotally attached anvil. An E-beam firing bar engages the channel and selectively engages the anvil during distal firing movements, wherein the tissue is severed and stapled driven upward from the staple cartridge to form against the anvil. In particular, a wedge integral to the staple cartridge is driven distally by a middle pin of the firing bar to effect stapling. A lockout mechanism of the staple cartridge responds to the presence of the wedge sled in its unfired position to allow the firing bar to fire. Otherwise, the lockout mechanism prevents firing when the staple cartridge is spent.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: January 24, 2006
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, William Bruce Weisenburgh, II
  • Patent number: 6978921
    Abstract: A surgical severing and stapling instrument clamps, suitable for laparoscopic and endoscopic clinical procedures, clamps tissue within an end effector of an elongate channel pivotally opposed by an anvil. An E-beam firing bar moves distally through the clamped end effector to sever tissue and to drive staples on each side of the cut. The E-beam firing bar affirmatively spaces the spaces the anvil from the elongate channel to assure properly formed closed staples, especially when an amount of tissue is clamped that is inadequate to space the end effector. In particular, an upper pin of the firing bar longitudinally moves through an anvil slot and a channel clot is captured between a lower cap and a middle pin of the firing bar to assure a minimum spacing.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: December 27, 2005
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser, William Bruce Weisenburgh, II
  • Patent number: 6959852
    Abstract: A surgical stapling and severing instrument particularly suited to endoscopic procedures incorporates a handle that produces separate closing and firing motions to actuate an end effector. In particular, the handle produces multiple firing strokes in order to reduce the required amount of force required to fire (i.e., staple and sever) the end effector. A linked transmission reduces the required handle longitudinal length, yet achieves a rigid, strong configuration when straightened for firing. A traction biased firing mechanism avoids binding in driving this straightened linked rack in cooperation with an anti-backup mechanism, with a lockout mechanism that prevents releasing the closure trigger during firing. Furthermore, an external indicator gives feedback to the surgeon as to how far firing has progressed, as well as providing a manual retraction capability.
    Type: Grant
    Filed: September 29, 2003
    Date of Patent: November 1, 2005
    Assignee: Ethicon Endo-Surgery, Inc.
    Inventors: Frederick E. Shelton, IV, Michael Earl Setser
  • Publication number: 20040232200
    Abstract: A surgical instrument for laparoscopic and endoscopic clinical procedures simultaneously severs and staples tissue clamped in an end effector comprising an elongate channel, which holds a staple cartridge, and a pivotally attached anvil. An E-beam firing bar engages the channel and selectively engages the anvil during distal firing movements, wherein the tissue is severed and stapled driven upward from the staple cartridge to form against the anvil. In particular, a wedge integral to the staple cartridge is driven distally by a middle pin of the firing bar to effect stapling. A lockout mechanism of the staple cartridge responds to the presence of the wedge sled in its unfired position to allow the firing bar to fire. Otherwise, the lockout mechanism prevents firing when the staple cartridge is spent.
    Type: Application
    Filed: May 20, 2003
    Publication date: November 25, 2004
    Inventors: Frederick E. Shelton, Michael Earl Setser, William Bruce Weisenburgh
  • Publication number: 20040232196
    Abstract: A surgical severing and stapling instrument clamps tissue within an end effector of an elongate channel pivotally opposed by an anvil. An E-beam firing bar affirmatively maintains a desired spacing while severing and stapling tissue by longitudinally engaging the anvil and elongate channel. Separate closing action and firing (i.e., severing and stapling) action of the end effector allows a clinician to selectively position and clamp tissue. The end effector enables this advantageous separate firing while affirmatively spacing the end effector by having an upper pin of the firing bar reside within an anvil pocket before firing. When the anvil is closed and clamped, the upper pin of the E-beam firing bar may move longitudinally and distally from the anvil pocket to an anvil slot thereby engaging the anvil.
    Type: Application
    Filed: May 20, 2003
    Publication date: November 25, 2004
    Inventors: Frederick E. Shelton, Michael Earl Setser, Brian J. Hemmelgarn
  • Publication number: 20040232199
    Abstract: A surgical instrument for laparoscopic and endoscopic clinical procedures simultaneously severs and staples tissue clamped in an end effector comprising an elongate channel, which holds a staple cartridge, and a pivotally attached anvil. An E-beam firing bar engages the channel and selectively engages the anvil during distal firing movements, wherein the tissue is severed and stapled driven upward from the staple cartridge to form against the anvil. In particular an upper pin of the firing bar is disengaged from the anvil before firing. A ramped transition from an anvil to an anvil slot avoids misfiring when the end effector has clamped too much tissue, yet assists in successfully clamping a slightly excess amount of tissue.
    Type: Application
    Filed: May 20, 2003
    Publication date: November 25, 2004
    Inventors: Frederick E. Shelton, Michael Earl Setser, William Bruce Weisenburgh
  • Publication number: 20040232197
    Abstract: A surgical severing and stapling instrument clamps, suitable for laparoscopic and endoscopic clinical procedures, clamps tissue within an end effector of an elongate channel pivotally opposed by an anvil. An E-beam firing bar moves distally through the clamped end effector to sever tissue and to drive staples on each side of the cut. The E-beam firing bar affirmatively spaces the spaces the anvil from the elongate channel to assure properly formed closed staples, especially when an amount of tissue is clamped that is inadequate to space the end effector. In particular, an upper pin of the firing bar longitudinally moves through an anvil slot and a channel clot is captured between a lower cap and a middle pin of the firing bar to assure a minimum spacing.
    Type: Application
    Filed: May 20, 2003
    Publication date: November 25, 2004
    Inventors: Frederick E. Shelton, Michael Earl Setser, William Bruce Weisenburgh
  • Publication number: 20040232195
    Abstract: A surgical instrument for laparoscopic and endoscopic clinical procedures simultaneously severs and staples tissue clamped in an end effector comprising an elongate channel, which holds a staple cartridge, and a pivotally attached anvil. An E-beam firing bar engages the channel and selectively engages the anvil during distal firing movements, wherein the tissue is severed and stapled driven upward from the staple cartridge to form against the anvil. In particular, a wedge integral to the staple cartridge is driven distally by a middle pin of the firing bar to effect stapling. A single lockout of the elongate channel responds to the presence of the wedge sled in its unfired position to allow the firing bar to fire. Otherwise, the single lockout prevents firing when the staple cartridge is missing or spent.
    Type: Application
    Filed: May 20, 2003
    Publication date: November 25, 2004
    Inventors: Frederick E. Shelton, Michael Earl Setser, William Bruce Weisenburgh