Abstract: Systems and methods for measuring voltage of a battery pack for an electrified vehicle, such as an electric or hybrid vehicle, include a battery having internal circuits that measure pack voltage and individual cell voltages, an electric machine powered by the battery to propel the vehicle via an external circuit that measures the pack voltage, and a processor programmed to publish the pack voltage to a vehicle network based on a first internal circuit voltage in response to a voltage differential among the internal circuits being less than a threshold and based on the individual cell voltages otherwise. The published pack voltage may be used by one or more battery or vehicle controllers to control various battery and vehicle functions including engine starting in a hybrid vehicle and battery charging and discharging, for example.

Abstract: Systems and methods for measuring voltage of a battery pack for an electrified vehicle, such as an electric or hybrid vehicle, include measuring individual cell voltages and using the individual measurements to periodically update an adjustment or offset applied to the battery pack measurement to improve accuracy of the battery pack measurement. Individual cell voltage measurements may be periodically sampled and combined with the result compared to the pack voltage under predetermined operating conditions, such as when voltage changes or variation are small. A sliding window of voltage differences that satisfy one or more specified conditions, such as being within a range of a previously determined value, may be used to generate the adjustment or offset.

Abstract: A vehicle may include an electric machine, a traction battery, and a solar panel array. The vehicle may further include circuitry electrically connected with the battery and array. The circuitry may include at least one switch configured to close when activated by a calibrated maximum holding power to permit energy to flow from the array to the battery.

Abstract: A system may identify an expected time-of-arrival distribution to a waypoint along a vehicle route, determine energy usage along the route according to a plurality of arrival timing states of a traffic control located at the waypoint given the expected time-of-arrival distribution, and display a map including the vehicle route and range contours indicative of alternative results of arriving at the waypoint at the plurality of arrival states. The system may also determine energy usage along the vehicle route and update an expected available range of the vehicle along the route.

Abstract: A vehicle may include an electric machine, a traction battery, and a solar panel array. The vehicle may further include circuitry electrically connected with the battery and array. The circuitry may include at least one switch configured to close when activated by a calibrated maximum holding power to permit energy to flow from the array to the battery.

Abstract: A system includes a processor configured to discover charging station locations within a predefined proximity to a route for which vehicle-charging is required to complete. The processor is also configured to determine a charging cost at each discovered station, including at least battery-damage resulting from a charge. The processor is further configured to present a plurality of charging stations, including the charging costs and an estimated total route time for each station. Also, the processor is configured to receive a station selection and present a route including a stop at the selected station.

Abstract: A power system may perform charge balancing for a vehicle. The power system may include a battery including a plurality of modules, each module including a cell and associated resistive circuitry. The system may also include at least one controller configured to, in response to a cell achieving a threshold voltage and/or SOC, activate the associated resistive circuitry for the cell and reduce a charge current applied to the battery to prevent the cell from acquiring additional charge.

Abstract: A traction battery connection simulator is disclosed comprising a plurality of power supplies connected to simulate a traction battery and a plurality of switching devices that selectively connect the power supplies to a controller under test. The simulator further comprises a controller programmed to selectively connect at least one of power supplies to the controller under test for a predetermined period of time before connecting remaining power supplies. The controller may also be programmed to disconnect at least one power supplies from the controller under test for a predetermined period of time before disconnecting remaining power supplies. Voltages associated with each power supply and currents through each switching device may be compared to corresponding predetermined ranges. An indicator may be set in response to at least one of the voltages and currents being outside of a corresponding predetermined range.

Abstract: A vehicle includes a powertrain having a battery-powered electric machine. The vehicle also includes a controller programmed to display, on a geographical map, at least one contour line indicating an available driving distance from a current location. The distance of the contour line from the current location is based on energy stored within the battery and predicted energy consumption due to driving along each of a plurality of possible routes originating from the current location. The predicted energy consumption is updated based on energy depletion events that occur during driving.

Abstract: A system may identify an expected time-of-arrival distribution to a waypoint along a vehicle route, determine energy usage along the route according to a plurality of arrival timing states of a traffic control located at the waypoint given the expected time-of-arrival distribution, and display a map including the vehicle route and range contours indicative of alternative results of arriving at the waypoint at the plurality of arrival states. The system may also determine energy usage along the vehicle route and update an expected available range of the vehicle along the route.

Abstract: A monitor system for an inventoried battery includes at least one battery pack; at least one embedded monitor subsystem interfacing with the battery pack, the embedded monitor system adapted to acquire sensor data from the battery pack; and at least one archival data storage system interfacing with the embedded monitor subsystem, the archival data storage system adapted to archive the sensor data. A method of monitoring a stored battery is also disclosed.

Abstract: A vehicle traction battery includes a plurality of battery cells and a battery energy control module (BECM) for charge-balancing the plurality of battery cells. The BECM is disposed within the vehicle traction battery and includes circuitry having at least one positive temperature coefficient component, such as a thermistor or silistor, connected to at least one of the plurality of battery cells for thermal conditioning of the plurality of battery cells.

Abstract: A system includes a processor configured to receive parking space environmental characteristics, from a vehicle parked in a parking space. The processor is also configured to download weather data for an area in which the parking space is located, covering a time duration for which the vehicle was parked. The processor is further configured to correlate the weather data to the received environmental characteristics to build a parking space environment profile for the duration of time and update a parking space model based on the environment profile.

Abstract: Methods and systems are described to control the use of electrical power when charging a traction battery. A vehicle module can drive the contactor coils with two set-points for controlling the power into the contactor coils, namely, a travel or vehicle “on” set point and a charging, vehicle “off” set point. In use, full power is initially applied to the coils to guarantee immediate closure of the contactor. During charging and after closing the contactor, the power is set at the charging, vehicle “off” set point. The travel or vehicle “on” set point is higher than the charging, vehicle “off” set point. Using the charging, vehicle “off” set point reduces electricity consumption. The vehicle “on” set point is at a higher electrical level as it must maintain closure under worst-case vibration and shock conditions considering mounting location, contactor orientation, as well as other characteristics of the vehicle and contactor.

Abstract: A vehicle controller of a vehicle may set a message acceptance type and a time window for response according to a type of association procedure message received from a requester, provide the association procedure message to electric vehicle supply equipment, and return a received response message to the requester when the response message is of the acceptance type and received within the time window, and otherwise reject the response message.

Abstract: A battery electric vehicle life support system for a battery electric vehicle. The system may include at least one controller adapted to receive charging station location data; a vehicle battery interfacing with the at least one controller, the at least one controller adapted to receive state of charge data from the vehicle battery; and the at least one controller adapted to determine a probability that the vehicle will reach at least one battery charging station based on the state of charge data and the charging station location data. A battery electric vehicle life support method is also disclosed.

Abstract: A battery simulator can operate to provide different outputs. These outputs provide different characteristics related to how a device under test operates. In an example, a controller such as an electronic control module (ECM) or battery energy control module (BECM) can be tested. The battery simulator may provide different modes, e.g., a high current mode or a voltage change over time mode. A traction battery simulator may include a controller, analog output circuitry being controlled by the controller to output test current and test voltage, and switching circuitry connected to the analog output circuitry that has a first state and a second state. The first state is to provide an increased change in voltage over change in time relative to the second state. The second state is to provide an increased capacitance over the first state.

Abstract: A system and method for controlling an electric-vehicle is provided. The system and method calculates a likelihood of arriving at a destination based on vehicle data and a current route. The likelihood is compared to least a first threshold and a second threshold. A first action is implemented when the likelihood is less than the first threshold and greater than the second threshold. A second action being different from the first action is implemented when the likelihood is less than the second threshold.

Abstract: A system includes a processor configured to discover charging station locations within a predefined proximity to a route for which vehicle-charging is required to complete. The processor is also configured to determine a charging cost at each discovered station, including at least battery-damage resulting from a charge. The processor is further configured to present a plurality of charging stations, including the charging costs and an estimated total route time for each station. Also, the processor is configured to receive a station selection and present a route including a stop at the selected station.

Abstract: A portable charging device can provide controllable fast DC charging of an electric vehicle (EV) high voltage battery by a separate EV high voltage battery. The charging device can be configured to comply with universal standards for EV charging so as to be compatible with various automobile models of various manufacturers. The device can be configured to establish a communication link with a donor and recipient vehicle and conduct a voltage matching process between the batteries of the two vehicles prior to transferring power to the recipient vehicle battery. To prevent energy theft, control of a charging process can be shared among the charging device and the donor and receiver vehicles. A charger device can be configured to enable a charging process only when no faults are detected. A charger device can allow a motorist to quickly recharge a depleted high voltage battery at a convenient time and location.