Abstract: A machine for filling a tertiary container with secondary containers is provided. The machine includes a frame and a tray loading station positioned to receive a plurality of streams of the secondary containers. The machine also includes a front gate at an upstream end of the tray loading station, the front gate moveable between a first position, in which the secondary containers are obstructed from passing downstream, and a second position, in which the secondary containers are not obstructed. The machine further includes a back stop proximate a downstream end of the tray loading station, the back stop moveable between a first, upstream position and a second, downstream position. The tray loading station is sized such that when a first row of secondary containers is positioned against the back stop in the first position, a portion of an upstream row of secondary containers is positioned directly above the front gate.

Abstract: A machine for filling a tertiary container with secondary containers is provided. The machine includes a frame and a tray loading station positioned to receive a plurality of streams of the secondary containers. The machine also includes a front gate at an upstream end of the tray loading station, the front gate moveable between a first position, in which the secondary containers are obstructed from passing downstream, and a second position, in which the secondary containers are not obstructed. The machine further includes a back stop proximate a downstream end of the tray loading station, the back stop moveable between a first, upstream position and a second, downstream position. The tray loading station is sized such that when a first row of secondary containers is positioned against the back stop in the first position, a portion of an upstream row of secondary containers is positioned directly above the front gate.

Abstract: A machine for filling a secondary container with a plurality of primary containers is provided. The machine includes a frame, a secondary container filling section coupled to the frame and configured to position the primary containers within the secondary container, and a first rail member coupled to the frame. The first rail member includes a chain, a support rail that extends in a longitudinal direction between a supply source of secondary containers and the secondary container filling section, and at least one longitudinally extending interface surface coupled to the support rail and configured to receive the chain, such that the chain is movable in the longitudinal direction. The first rail member also includes an articulated chain cover secured to, and movable with, the chain, the articulated chain cover defining a support surface on which the secondary containers are conveyable between the supply source and the secondary container filling section.

Abstract: A machine for filling a secondary container with a plurality of primary containers is provided. The machine includes a frame, a secondary container filling section coupled to the frame and configured to position the primary containers within the secondary container, and a first rail member coupled to the frame. The first rail member includes a chain, a support rail that extends in a longitudinal direction between a supply source of secondary containers and the secondary container filling section, and at least one longitudinally extending interface surface coupled to the support rail and configured to receive the chain, such that the chain is movable in the longitudinal direction. The first rail member also includes an articulated chain cover secured to, and movable with, the chain, the articulated chain cover defining a support surface on which the secondary containers are conveyable between the supply source and the secondary container filling section.

Abstract: A container erecting system includes a top engaging surface and a bottom engaging surface that fold a collapsed container such as a carton. The top engaging surface moves at a first speed in a downstream direction and the bottom engaging surface moves at a second speed in the downstream direction. The first speed is different from the second speed.

Abstract: A packaging machine includes an article conveyor for transporting articles in a flow direction and a plunger assembly for displacing articles from the article conveyor. The plunger assembly is supported and positioned by a system that includes a frame assembly and a pressure sensitive coupling as means for releasably fixing the position of the plunger assembly. The frame assembly includes a first frame structure that is attached to the plunger assembly and a second frame structure. The first frame structure and the second frame structure are slidably coupled to one another such that a resistive force that overcomes the holding power of the pressure sensitive coupling will cause the first frame structure to slide and translate the plunger assembly out of its operating position in which it can displace the articles.

Abstract: A packaging apparatus in an automated packaging process, for sealing a carton having minor flaps and a bottom end flap, comprising: means for holding the minor flaps in a closed position; and a cycle stop compression plate for, upon the occurrence of a cycle stop operation, folding the bottom end flap over the minor flaps and holding the bottom end flap in place until the carton is sealed.

Abstract: An loading apparatus (100) for use in a packaging machine includes a grouping conveyor (300) for conveying groups of articles (16) in a flow direction (10). The grouping conveyor (300) includes a plurality of conveyor plates (320) and grouping lugs (310) that are slidably attached to one of the plurality of conveyor plates (320) so as to be individually moveable in a transverse direction (90) to selectively extend to span the space between the grouping conveyor and a carton conveyor as needed to facilitate loading groups of the articles into cartons and to selectively retract to avoid impeding operation of the packaging machine. The grouping conveyor (300) also includes a multi-position locking mechanism (82) that releasably locks the grouping lug (310) in two transverse positions. A system of proximity sensors (530, 540) monitors the grouping conveyor (300) to ensure that the grouping lugs (310) are properly transversely positioned.

Abstract: A packaging machine having a folding apparatus for closing an end of an end loaded carton that includes leading and trailing side end flaps. The packaging machine includes a carton conveyor for transporting a carton in a flow direction along a carton path. The folding apparatus includes a lug assembly that has at least one folding lug that travels along an endless lug path. The folding lug travels in the flow direction and in parallel to the carton path along at least a portion of the lug path such that the folding lug can operate in concert with separation guide and a combination guide to fold the leading and trailing side end flaps in the desired sequence.

Abstract: A packaging machine (10) includes a lane assembly (12) that includes one or more lanes (L) which guide cylindrical articles (B), such as cans or bottles, across a series of substantially parallel conveyors. The lane assembly (12) includes an adjustable guide bar (34) which defines an adjustable portion (V) of the lane (L) that can be adjusted to adapt to the diameter of articles (B). The lane assembly (12) also includes lane extensions (70) that can be adjusted to control the position of rows or articles (B) as the articles (B) exit the lanes (L) onto a conveyor (20).

Abstract: A packaging apparatus in an automated packaging process, for sealing a carton having minor flaps and a bottom end flap, comprising: means for holding the minor flaps in a closed position; and a cycle stop compression plate for, upon the occurrence of a cycle stop operation, folding the bottom end flap over the minor flaps and holding the bottom end flap in place until the carton is sealed.

Abstract: An infeed station for conveying and positioning a stack of carton blanks for sequential removal by a carton feeder, for automatically adjusting the rate of advancement of the carton blanks to compensate for excessive tilting and gaps between the carton blanks, and for providing alerts to signal the need for operator intervention or automatic shutdown. The infeed station includes a hopper and a magazine that receives carton blanks from the hopper. The magazine includes a sensing mechanism including a control sensor and a warning sensor mounted in proximity to the carton blanks in the infeed station, and a processor that, according to a condition signaled by the sensing mechanism, controls the rate at which advancing belts advance a queue of carton blanks toward the magazine.

Abstract: A partition insert (100) includes a longitudinal primary partition panel (12), transverse divider panels (14, 16, 18, 20, 22), and a locking flap (26). The divider panels (14, 16, 18, 20, 22) are rotated to an operative position and the locking flap (26) is rotated toward the primary partition panel (12). The partition insert includes means for engaging (52) such that the divider panels (14, 16, 18, 20, 22) and the locking flap (26) can engage one another to fix the position of the divider panels (14, 16, 18, 20, 22) in the operative position.

Abstract: A plunger assembly (30) is disposed on the access side of a conveyor (20). The conveyor (20) has a conveying surface upon which it transports articles by moving the conveying surface in a direction of flow (F). The plunger assembly (30) is mounted overhead vertically with respect to the conveying surface of the conveyor (20) such that sufficient clearance below the plunger assembly (30) is maintained to provide an access space through which the conveyor (20) and mechanisms and elements thereof can be accessed. Further, the plunger assembly (30) may be mounted both above and at least partially offset horizontally from the conveyor surface of the conveyor (20), such that no operative portion of the plunger assembly (30) breaks the plane (C) of the conveyor surface.

Abstract: A stabilized and guided conveyor belt (202) includes multiple transport chains (108) and interchangeable conveyor plates (100) that form the surface of the conveyor belt (202). The conveyor plates (100) can be easily attached independently of one another in a side by side fashion onto the transport chains (108) and are readily detachable from the transport chains (108) to facilitate replacement or rearrangement. Certain of the plates (100) function selectively as a platform on which to mount accessories such as lug members (136) and include means for receiving (134) accessories and for locking (138) accessories into place. The conveyor belt (202) is guided and supported by a smooth rail (420). Both the plate (100) and the rail (420) include interacting stabilizing features (130, 132, 424a, 424b) that cooperate to prevent buckling and rippling of the transport chain (108).

Abstract: A packaging machine (10) includes a lane assembly (12) that includes one or more lanes (L) which guide cylindrical articles (B), such as cans or bottles, across a series of substantially parallel conveyors. The lane assembly (12) includes an adjustable guide bar (34) which defines an adjustable portion (V) of the lane (L) that can be adjusted to adapt to the diameter of articles (B). The lane assembly (12) also includes lane extensions (70) that can be adjusted to control the position of rows of articles (B) as the articles (B) exit the lanes (L) onto a conveyor (20).

Abstract: A packaging machine having a folding apparatus for closing an end of an end loaded carton that includes leading and trailing side end flaps. The packaging machine includes a carton conveyor for transporting a carton in a flow direction along a carton path. The folding apparatus includes a lug assembly that has at least one folding lug that travels along an endless lug path. The folding lug travels in the flow direction and in parallel to the carton path along at least a portion of the lug path such that the folding lug can operate in concert with separation guide and a combination guide to fold the leading and trailing side end flaps in the desired sequence.

Abstract: An automated packaging process includes a packaging apparatus that is capable of closing cartons of various configurations, using a rotating glue gun assembly, and by providing a cycle stop operation finishing capability that allows completion of packaging processes in progress when the cycle stop operation is initiated. For cartons that have minor flaps that are substantially overlapped by a bottom end flap, a pivoting minor flap retaining guide holds the minor flaps closed while the bottom end flap is folded upwardly and over the minor flaps. The rotating glue gun assembly allows rotation of the glue nozzles to allow selective placement, spacing, and timing of the application of glue beads for gluing cartons having various configurations. By rotating the glue nozzles, the distance between the applied glue beads can be adjusted according to desired specifications, and without disabling specific glue guns for extended periods of time during the packaging run.

Abstract: A packaging machine includes an article conveyor for transporting articles in a flow direction and a plunger assembly for displacing articles from the article conveyor. The plunger assembly is supported and positioned by a system that includes a frame assembly and a pressure sensitive coupling as means for releasably fixing the position of the plunger assembly. The frame assembly includes a first frame structure that is attached to the plunger assembly and a second frame structure. The first frame structure and the second frame structure are slidably coupled to one another such that a resistive force that overcomes the holding power of the pressure sensitive coupling will cause the first frame structure to slide and translate the plunger assembly out of its operating position in which it can displace the articles.

Abstract: A packaging machine (10) includes a lane assembly (12) that includes one or more lanes (L) which guide cylindrical articles (B), such as cans or bottles, across a series of substantially parallel conveyors. The lane assembly (12) includes an adjustable guide bar (34) which defines an adjustable portion (V) of the lane (L) that can be adjusted to adapt to the diameter of articles (B). The lane assembly (12) also includes lane extensions (70) that can be adjusted to control the position of rows of articles (B) as the articles (B) exit the lanes (L) onto a conveyor (20).