Abstract: A respirator mask, including a body member of a thin rigid plastic material and having an inner surface conforming to the face of a user. The body member includes as an inner surface and at least one opening to receive a filter cartridge. A first over-molded member is formed of a flexible, rubber-like material and is over-molded on the inner surface of the body member to form an over-molded inner surface to fit and seal upon the face of the user. A second over-molded member is formed of a flexible rubber-like material and is over-molded within the at least one opening for receiving a filter cartridge. The second over-molded member includes at least one flange member extending inwardly around the cartridge opening and is flexible from a first position to seal to a cartridge member and to a second position to allow the cartridge member to pass through the flange and then return to the first position to lock the cartridge member within the cartridge opening.

Abstract: An earplug dispenser for manual operation by a user includes a bottle member to receive a plurality of earplugs. A dispensing mechanism is located at an open end of the bottle member so that when the bottle member is turned upside down, the dispensing mechanism projects downward and the earplugs fall by gravity to the dispensing mechanism. The dispensing mechanism includes an impeller member having a plurality of impeller openings to have individual earplugs located within the impeller openings by gravity and additionally includes a knob member projecting downward from the impeller and including a ratchet mechanism so that the rotation of the knob provides for rotation of the impeller and any individual earplugs captured in the impeller openings in only one direction.

Abstract: A unidirectional fluid valve for use with a respirator includes a flexible flap initially formed as a flat resilient member. A valve body has a flat valve seat to support the flexible flap. The flexible flap is contoured to make contact with the valve seat when a fluid is not passing through the valve body, and free to lift from the valve seat when a fluid passes through the valve body. The valve body additionally includes an arm located off center relative to the flap and the arm extends inwardly in the valve body to contact the flexible flap off center to push the flexible flap at a position to deform the flexible flap to contour a concave configuration for the flexible flap and provide a secured end and a free end for the flap. In this way the flexible flap is normally pushed into sealing engagement with the flat valve seat when fluid is not passing through the valve body and is free to move away from the valve seat when fluid passes through the valve body.

Abstract: A buckle located around a resilience strap and a method of manufacturing includes a resilient strap material provided on a continuous basis and having a particular width and thickness. The strap material is stretched to reduce the width and thickness of the strap material at a particular position. A mold member is provided to form a buckle and the buckle is molded around the strap at the particular position where the strap material is reduced in width and thickness to increase the friction between the buckle and the strap material.

Abstract: An earplug dispenser for manual operation by a user includes a bottle member to receive a plurality of earplugs. A dispensing mechanism is located at an open end of the bottle member so that when the bottle member is turned upside down, the dispensing mechanism projects downward and the earplugs fall by gravity to the dispensing mechanism. The dispensing mechanism includes an impeller member having a plurality of impeller openings to have individual earplugs located within the impeller openings by gravity and additionally includes a knob member projecting downward from the impeller so that the rotation of the knob provides for rotation of the impeller and any individual earplugs captured in the impeller openings.