Abstract: A tool for inspecting the integrity of fasteners in their environment of use and methods of performing such inspections are disclosed and claimed. The tool includes a probe that matches the internal socket by which the fastener is coupled to the workpiece. The probe contains ultrasonic transducers on flat portions corresponding to flat portions of the socket. The transducers induce angled ultrasonic beams into the fastener to detect flaws therein. The beams are angled so they can be directed to the areas of interest at the head to shank region of the fastener. The presence of a defect such as a crack is determined based on the reply/echoes of the imparted ultrasonic beams.

Abstract: A tool for inspecting the integrity of fasteners in their environment of use and methods of performing such inspections are disclosed and claimed. The tool includes a probe that matches the internal socket by which the fastener is coupled to the workpiece. The probe contains ultrasonic transducers on flat portions corresponding to flat portions of the socket. The transducers induce angled ultrasonic beams into the fastener to detect flaws therein. The beams are angled so they can be directed to the areas of interest at the head to shank region of the fastener. The presence of a defect such as a crack is determined based on the reply/echoes of the imparted ultrasonic beams.

Abstract: A contact ultrasonic transducer head assembly. A stationary housing is adapted to be fitted to a remotely operated manipulator. A movable assembly slidably received by the stationary housing has a plurality of independently suspended ultrasonic transducers mounted thereon. A position encoder mounted in the movable assembly monitors movement within the stationary housing. A limit switch is used to electrically disable the remotely operated manipulator when the movable assembly slides a predetermined distance into the stationary housing to prevent damage to the transducers or the surface being inspected.