Patents by Inventor Michael GERADS
Michael GERADS has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12606490Abstract: A process for 3D printing articles made of carbon or graphite includes producing a flowable polymeric mixture from a UV permeable and polymerizable polymer or cellulose and a UV crosslinkable resin, admixing the polymeric mixture with sugar and/or cellulose until the mixture has a consistency such that it can be filled into a 3D printer and processed thereby, homogenizing the mixture at room temperature or elevated temperature, filling a 3D printer with the mixture, layerwise printing a shaped article with simultaneous exposure to UV radiation for layerwise crosslinking of the UV crosslinkable resin, cleaning the shaped article, introducing the UV precured shaped article into a furnace and stabilizing the UV precured shaped article in air at a predetermined stabilizing temperature until all volatile constituents have outgassed from the prefabricated shaped article and subsequently high temperature treating the shaped article for carbonization or graphitization in a furnace under protective gas.Type: GrantFiled: July 5, 2022Date of Patent: April 21, 2026Assignee: Nippon Kornmeyer Carbon Group GmbHInventors: Torsten Kornmeyer, David Klein, Michael Gerads
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Publication number: 20250115521Abstract: A method for producing carbon foam boards from starch for use as an insulation material or a filter is disclosed. The method is suitable for producing fine-pored carbon foam boards having a mainly homogeneous structure. This is achieved by sprinkling at least one very thin layer of foamable starch powder onto a temperature-resistant boardlike substrate, introducing the starch-powder-coated substrate into a furnace, introducing air, argon or nitrogen into the furnace until an internal pressure of ?720 mbar to ?1000 mbar has been established, heating the furnace to a foaming temperature of 180° C.-450° C. to foam the starch powder, maintaining the temperature over a prolonged duration of up to 10 hours to stabilize the foamed starch into a foam board.Type: ApplicationFiled: December 17, 2024Publication date: April 10, 2025Applicant: Nippon Kornmeyer Carbon Group GmbHInventors: David KLEIN, Michael GERADS
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Patent number: 12187649Abstract: A method for producing carbon foam boards from starch for use as an insulation material or a filter is disclosed. The method is suitable for producing fine-pored carbon foam boards having a mainly homogeneous structure. This is achieved by sprinkling at least one very thin layer of foamable starch powder onto a temperature-resistant boardlike substrate, introducing the starch-powder-coated substrate into a furnace, introducing air, argon or nitrogen into the furnace until an internal pressure of ?720 mbar to ?1000 mbar has been established, heating the furnace to a foaming temperature of 180° C.-450° C. to foam the starch powder, maintaining the temperature over a prolonged duration of up to 10 hours to stabilize the foamed starch into a foam board.Type: GrantFiled: January 24, 2024Date of Patent: January 7, 2025Assignee: Nippon Kornmeyer Carbon Group GmbHInventors: David Klein, Michael Gerads
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Publication number: 20240286961Abstract: A process for 3D printing articles made of carbon or graphite includes producing a flowable polymeric mixture from a UV permeable and polymerizable polymer or cellulose and a UV crosslinkable resin, admixing the polymeric mixture with sugar and/or cellulose until the mixture has a consistency such that it can be filled into a 3D printer and processed thereby, homogenizing the mixture at room temperature or elevated temperature, filling a 3D printer with the mixture, layerwise printing a shaped article with simultaneous exposure to UV radiation for layerwise crosslinking of the UV crosslinkable resin, cleaning the shaped article, introducing the UV precured shaped article into a furnace and stabilizing the UV precured shaped article in air at a predetermined stabilizing temperature until all volatile constituents have outgassed from the prefabricated shaped article and subsequently high temperature treating the shaped article for carbonization or graphitization in a furnace under protective gas.Type: ApplicationFiled: July 5, 2022Publication date: August 29, 2024Applicant: Nippon Kornmeyer Carbon Group GmbHInventors: Torsten KORNMEYER, David KLEIN, Michael GERADS
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Publication number: 20240254053Abstract: A method for producing carbon foam boards from starch for use as an insulation material or a filter is disclosed. The method is suitable for producing fine-pored carbon foam boards having a mainly homogeneous structure. This is achieved by sprinkling at least one very thin layer of foamable starch powder onto a temperature-resistant boardlike substrate, introducing the starch-powder-coated substrate into a furnace, introducing air, argon or nitrogen into the furnace until an internal pressure of ?720 mbar to ?1000 mbar has been established, heating the furnace to a foaming temperature of 180° C.-450° ° C. to foam the starch powder, maintaining the temperature over a prolonged duration of up to 10 hours to stabilize the foamed starch into a foam board.Type: ApplicationFiled: January 24, 2024Publication date: August 1, 2024Applicant: Nippon Kornmeyer Carbon Group GmbHInventors: David KLEIN, Michael GERADS
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Patent number: 12030779Abstract: A method for producing carbon or graphite foam parts with high purity level for high-temperature insulation under vacuum or protective gas, as insulating material or as filter material, includes the following steps: introducing dry, foamable starch (1) into an open-top container (2) having a round or angular cross section, until the base (3) of the container (2) is covered amply and uniformly with starch (1); introducing the container (2) partly filled with starch (1) into an oven (4), and heating the container (2) to a foaming temperature of >180° C. over a prolonged period of several hours to foam the starch (1), until the container (2) has filled completely with carbon foam (6); withdrawing the container (2) from the oven (4) and extracting the carbon foam (6) after sufficient cooling, and optionally portioning the carbon foam (6) into carbon foam parts (6.1).Type: GrantFiled: April 28, 2022Date of Patent: July 9, 2024Assignee: Nippon Kornmeyer Carbon Group GmbHInventors: Torsten Kornmeyer, David Klein, Michael Gerads
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Publication number: 20220411270Abstract: A method for producing carbon or graphite foam parts with high purity level for high-temperature insulation under vacuum or protective gas, as insulating material or as filter material, includes the following steps: introducing dry, foamable starch (1) into an open-top container (2) having a round or angular cross section, until the base (3) of the container (2) is covered amply and uniformly with starch (1); introducing the container (2) partly filled with starch (1) into an oven (4), and heating the container (2) to a foaming temperature of >180° C. over a prolonged period of several hours to foam the starch (1), until the container (2) has filled completely with carbon foam (6); withdrawing the container (2) from the oven (4) and extracting the carbon foam (6) after sufficient cooling, and optionally portioning the carbon foam (6) into carbon foam parts (6.1).Type: ApplicationFiled: April 28, 2022Publication date: December 29, 2022Applicant: Nippon Kornmeyer Carbon Group GmbHInventors: Torsten KORNMEYER, David KLEIN, Michael GERADS