Patents by Inventor Michael GERADS

Michael GERADS has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12606490
    Abstract: A process for 3D printing articles made of carbon or graphite includes producing a flowable polymeric mixture from a UV permeable and polymerizable polymer or cellulose and a UV crosslinkable resin, admixing the polymeric mixture with sugar and/or cellulose until the mixture has a consistency such that it can be filled into a 3D printer and processed thereby, homogenizing the mixture at room temperature or elevated temperature, filling a 3D printer with the mixture, layerwise printing a shaped article with simultaneous exposure to UV radiation for layerwise crosslinking of the UV crosslinkable resin, cleaning the shaped article, introducing the UV precured shaped article into a furnace and stabilizing the UV precured shaped article in air at a predetermined stabilizing temperature until all volatile constituents have outgassed from the prefabricated shaped article and subsequently high temperature treating the shaped article for carbonization or graphitization in a furnace under protective gas.
    Type: Grant
    Filed: July 5, 2022
    Date of Patent: April 21, 2026
    Assignee: Nippon Kornmeyer Carbon Group GmbH
    Inventors: Torsten Kornmeyer, David Klein, Michael Gerads
  • Publication number: 20250115521
    Abstract: A method for producing carbon foam boards from starch for use as an insulation material or a filter is disclosed. The method is suitable for producing fine-pored carbon foam boards having a mainly homogeneous structure. This is achieved by sprinkling at least one very thin layer of foamable starch powder onto a temperature-resistant boardlike substrate, introducing the starch-powder-coated substrate into a furnace, introducing air, argon or nitrogen into the furnace until an internal pressure of ?720 mbar to ?1000 mbar has been established, heating the furnace to a foaming temperature of 180° C.-450° C. to foam the starch powder, maintaining the temperature over a prolonged duration of up to 10 hours to stabilize the foamed starch into a foam board.
    Type: Application
    Filed: December 17, 2024
    Publication date: April 10, 2025
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventors: David KLEIN, Michael GERADS
  • Patent number: 12187649
    Abstract: A method for producing carbon foam boards from starch for use as an insulation material or a filter is disclosed. The method is suitable for producing fine-pored carbon foam boards having a mainly homogeneous structure. This is achieved by sprinkling at least one very thin layer of foamable starch powder onto a temperature-resistant boardlike substrate, introducing the starch-powder-coated substrate into a furnace, introducing air, argon or nitrogen into the furnace until an internal pressure of ?720 mbar to ?1000 mbar has been established, heating the furnace to a foaming temperature of 180° C.-450° C. to foam the starch powder, maintaining the temperature over a prolonged duration of up to 10 hours to stabilize the foamed starch into a foam board.
    Type: Grant
    Filed: January 24, 2024
    Date of Patent: January 7, 2025
    Assignee: Nippon Kornmeyer Carbon Group GmbH
    Inventors: David Klein, Michael Gerads
  • Publication number: 20240286961
    Abstract: A process for 3D printing articles made of carbon or graphite includes producing a flowable polymeric mixture from a UV permeable and polymerizable polymer or cellulose and a UV crosslinkable resin, admixing the polymeric mixture with sugar and/or cellulose until the mixture has a consistency such that it can be filled into a 3D printer and processed thereby, homogenizing the mixture at room temperature or elevated temperature, filling a 3D printer with the mixture, layerwise printing a shaped article with simultaneous exposure to UV radiation for layerwise crosslinking of the UV crosslinkable resin, cleaning the shaped article, introducing the UV precured shaped article into a furnace and stabilizing the UV precured shaped article in air at a predetermined stabilizing temperature until all volatile constituents have outgassed from the prefabricated shaped article and subsequently high temperature treating the shaped article for carbonization or graphitization in a furnace under protective gas.
    Type: Application
    Filed: July 5, 2022
    Publication date: August 29, 2024
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventors: Torsten KORNMEYER, David KLEIN, Michael GERADS
  • Publication number: 20240254053
    Abstract: A method for producing carbon foam boards from starch for use as an insulation material or a filter is disclosed. The method is suitable for producing fine-pored carbon foam boards having a mainly homogeneous structure. This is achieved by sprinkling at least one very thin layer of foamable starch powder onto a temperature-resistant boardlike substrate, introducing the starch-powder-coated substrate into a furnace, introducing air, argon or nitrogen into the furnace until an internal pressure of ?720 mbar to ?1000 mbar has been established, heating the furnace to a foaming temperature of 180° C.-450° ° C. to foam the starch powder, maintaining the temperature over a prolonged duration of up to 10 hours to stabilize the foamed starch into a foam board.
    Type: Application
    Filed: January 24, 2024
    Publication date: August 1, 2024
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventors: David KLEIN, Michael GERADS
  • Patent number: 12030779
    Abstract: A method for producing carbon or graphite foam parts with high purity level for high-temperature insulation under vacuum or protective gas, as insulating material or as filter material, includes the following steps: introducing dry, foamable starch (1) into an open-top container (2) having a round or angular cross section, until the base (3) of the container (2) is covered amply and uniformly with starch (1); introducing the container (2) partly filled with starch (1) into an oven (4), and heating the container (2) to a foaming temperature of >180° C. over a prolonged period of several hours to foam the starch (1), until the container (2) has filled completely with carbon foam (6); withdrawing the container (2) from the oven (4) and extracting the carbon foam (6) after sufficient cooling, and optionally portioning the carbon foam (6) into carbon foam parts (6.1).
    Type: Grant
    Filed: April 28, 2022
    Date of Patent: July 9, 2024
    Assignee: Nippon Kornmeyer Carbon Group GmbH
    Inventors: Torsten Kornmeyer, David Klein, Michael Gerads
  • Publication number: 20220411270
    Abstract: A method for producing carbon or graphite foam parts with high purity level for high-temperature insulation under vacuum or protective gas, as insulating material or as filter material, includes the following steps: introducing dry, foamable starch (1) into an open-top container (2) having a round or angular cross section, until the base (3) of the container (2) is covered amply and uniformly with starch (1); introducing the container (2) partly filled with starch (1) into an oven (4), and heating the container (2) to a foaming temperature of >180° C. over a prolonged period of several hours to foam the starch (1), until the container (2) has filled completely with carbon foam (6); withdrawing the container (2) from the oven (4) and extracting the carbon foam (6) after sufficient cooling, and optionally portioning the carbon foam (6) into carbon foam parts (6.1).
    Type: Application
    Filed: April 28, 2022
    Publication date: December 29, 2022
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventors: Torsten KORNMEYER, David KLEIN, Michael GERADS