Abstract: A thermal runaway protection system for serially-connected battery cells, comprises a flexible thermal runaway shield (“TRS”) and a channel separator. The flexible TRS is configured to be disposed around the serially-connected battery cells. The channel separator is configured to be disposed at a positive cap of one of the serially-connected battery cells. The channel separator comprises a body and a via configured to electrically connect two sides of the channel separator. The body has a raised outer ring with a gap for venting gas during thermal runaway. The raised outer ring is configured to be in contact with the positive cap. The flexible TRS has an opening aligned to the gap of the outer ring.

Abstract: A thermal runaway shield (“TRS”) having at least one TRS module. The TRS module comprises a first wall, a second wall, and fibers. The first wall has an exterior side and an interior side. The second wall has an exterior side and an interior side. The fibers are disposed on the interior side of the first wall and on the interior side of the second wall. The first wall is coupled to the second wall forming an inner cavity. The at least one of the exterior side of the first wall and the exterior side of the second wall has a shape for conforming to a shape of at least one energy storage device cell.

Abstract: A battery protection system comprises sleeves, carbon fibers, a case, and liquid. The sleeves are hollow for insertion of battery cells. The carbon fibers are disposed on outer surfaces of the sleeves. The case houses the sleeves and has an inner cavity. The liquid and the carbon fibers are disposed in the inner cavity, where the carbon fibers are exposed to the liquid.

Abstract: A thermal runaway protection system for serially-connected battery cells, comprises a flexible thermal runaway shield (“TRS”) and a channel separator. The flexible TRS is configured to be disposed around the serially-connected battery cells. The channel separator is configured to be disposed at a positive cap of one of the serially-connected battery cells. The channel separator comprises a body and a via configured to electrically connect two sides of the channel separator. The body has a raised outer ring with a gap for venting gas during thermal runaway. The raised outer ring is configured to be in contact with the positive cap. The flexible TRS has an opening aligned to the gap of the outer ring.

Abstract: A thermal runaway shield (“TRS”) having at least one TRS module. The TRS module comprises a first wall, a second wall, and fibers. The first wall has an exterior side and an interior side. The second wall has an exterior side and an interior side. The fibers are disposed on the interior side of the first wall and on the interior side of the second wall. The first wall is coupled to the second wall forming an inner cavity. The at least one of the exterior side of the first wall and the exterior side of the second wall has a shape for conforming to a shape of at least one energy storage device cell.

Abstract: A method for manufacturing a carbon fiber thermal interface, comprises the steps of: electroflocking carbon fibers onto a temporary substrate; coating parylene onto the electroflocked carbon fibers; and removing the temporary substrate. The carbon fiber thermal interface comprises: carbon fibers, wherein exposed areas of the carbon fibers have a layer of a coating agent, and wherein the carbon fibers are coupled together by the coating agent.

Abstract: A flame arrester comprises: carbon fiber layers; and one or more connecting layers. The carbon fiber layers are separated from each other by the one or more connecting layers. Carbon fibers of the carbon fiber layers are substantially perpendicular to the plane of the one or more connecting layers.

Abstract: A battery protection system comprises sleeves, carbon fibers, a case, and liquid. The sleeves are hollow for insertion of battery cells. The carbon fibers are disposed on outer surfaces of the sleeves. The case houses the sleeves and has an inner cavity. The liquid and the carbon fibers are disposed in the inner cavity, where the carbon fibers are exposed to the liquid.

Abstract: A heat sink comprises a base for receiving heat, a cover having at least one exhaust channel, and carbon fibers. The carbon fibers are disposed between the base and the cover in a predefined pattern. The patterned carbon fibers form at least one inlet channel, where the at least one inlet channel allows for receiving a coolant into the patterned carbon fibers. The at least one exhaust channel allows for expelling of the coolant from the patterned carbon fibers.