Abstract: An article comprising an airfoil surface is provided with a thermal insulating outer layer on at least one region, but not all, of the airfoil surface. The region is selected from the airfoil surface which has been observed to experience more strenuous environmental operating conditions during service operation than the airfoil surface outside of the region. In one form, the thermal insulating outer layer is applied to at least one region of each of a plurality of airfoil surfaces. Each airfoil surface is disposed about an axis of rotation with the region of each airfoil surface facing generally outwardly from the axis of rotation and from each other. The airfoil surfaces are rotated about the axis of rotation while a thermal insulating material contacts at least the regions.

Abstract: An article having a design external aerodynamic shape includes a body with a body external surface and an outer portion external surface of an outer portion bonded with a part of but less than substantially all of the body surface. The external surfaces of the body and outer portion each define less than the design external aerodynamic shape. However, together they define such shape. The article is made by selecting the design external aerodynamic shape from an existing article having a first body and a first outer portion. A replacement outer portion is selected in an amount less than the first outer portion and bonded with a region less than substantially all of a replacement body external surface. The replacement body has a replacement body external surface and replacement body external shape different from the first body substantially by that amount. The replacement body is made with the replacement body external shape.

Abstract: A turbine blade includes a platform and an airfoil having a plurality of trailing edge slots separated by land areas larger than the slots. The slots have an exit diffusion half angle of about two degrees. Cooling air flows through the slots and over a trailing edge of the airfoil. The platform includes a plurality of openings extending through the platform at an angle. The openings are positioned between a suction side of the blade and a second end of the platform. The openings transport disk post cooling air to a surface of the platform and provide cooling for the platform.

Abstract: An article comprising an airfoil surface is provided with a thermal insulating outer layer on at least one region, but not all, of the airfoil surface. The region is selected from the airfoil surface which has been observed to experience more strenuous environmental operating conditions during service operation than the airfoil surface outside of the region. In one form, the thermal insulating outer layer is applied to at least one region of each of a plurality of airfoil surfaces. Each airfoil surface is disposed about an axis of rotation with the region of each airfoil surface facing generally outwardly from the axis of rotation and from each other. The airfoil surfaces are rotated about the axis of rotation while a thermal insulating material contacts at least the regions.

Abstract: An airfoil core die includes a tab for forming a continuous and smooth contour and extension of a first trailing edge slot recessed wall to a bottom of the airfoil. The contour is formed on each airfoil core at injection and is maintained through to finish casting of the airfoil.

Abstract: An airfoil core die includes a tab for forming a continuous and smooth contour and extension of a first trailing edge slot recessed all to a bottom of the airfoil. The contour is formed on each airfoil core at injection and is maintained through to finish casting of the airfoil.