Abstract: A fluid pressure regulator assembly includes a body having a first passageway extending from a first port to a second port, and a second passageway extending from a third port to a fourth port. A pressure regulator is coupled between the second and third ports for controlling the pressure of fluid flowing from the second port to the third port. The regulator assembly further includes a bypass valve and the body includes a housing for the bypass valve. A third passageway extends from the first passageway to the housing, and a fourth passageway extends from the housing to the second passageway. The bypass valve controls flow from the first passageway through the third passageway and the fourth passageway to the second passageway in response to a bypass control signal coupled to the bypass valve.

Abstract: A fluid pressure regulator assembly includes a body having a first passageway extending from a first port to a second port, and a second passageway extending from a third port to a fourth port. A pressure regulator is coupled between the second and third ports for controlling the pressure of fluid flowing from the second port to the third port. The regulator assembly further includes a bypass valve and the body includes a housing for the bypass valve. A third passageway extends from the first passageway to the housing, and a fourth passageway extends from the housing to the second passageway. The bypass valve controls flow from the first passageway through the third passageway and the fourth passageway to the second passageway in response to a bypass control signal coupled to the bypass valve.

Abstract: A coating material color changer includes multiple modules. Each module includes a body constructed from an electrically non-conductive material, such as an insulative resin or polymer, and a plate coupled to the body and constructed from, for example, stainless steel. Each plate includes at least one of a receptacle for receiving an electrically non-insulative contact and an electrically non-insulative contact oriented to be received in such a receptacle when multiple modules are coupled together in a coating material color changer to couple the plates of the modules of the coating material color changer together electrically.

Abstract: A coating material color changer includes multiple modules. Each module includes a body constructed from an electrically non-conductive material, such as an insulative resin or polymer, and a plate coupled to the body and constructed from, for example, stainless steel. Each plate includes at least one of a receptacle for receiving an electrically non-insulative contact and an electrically non-insulative contact oriented to be received in such a receptacle when multiple modules are coupled together in a coating material color changer to couple the plates of the modules of the coating material color changer together electrically.

Abstract: A color changer includes a first passageway and a second passageway. A valve is coupled to the first passageway and the second passageway to control color flow between the first and second passageways. The first passageway is adapted to permit the passage of a color-conserving pig through the first passageway.

Abstract: A fluid pressure regulator assembly includes a body having a first passageway extending from a first port to a second port, and a second passageway extending from a third port to a fourth port. A pressure regulator is coupled between the second and third ports for controlling the pressure of fluid flowing from the second port to the third port. The regulator assembly further includes a bypass valve and the body includes a housing for the bypass valve. A third passageway extends from the first passageway to the housing, and a fourth passageway extends from the housing to the second passageway. The bypass valve controls flow from the first passageway through the third passageway and the fourth passageway to the second passageway in response to a bypass control signal coupled to the bypass valve.

Abstract: A system for electrostatic application of conductive coating liquid has a grounded primary supply of conductive coating liquid, an electrostatic spray device and a system for delivering coating liquid from the primary supply to the spray device while maintaining a high voltage at the spray device electrically isolated from the primary supply. The delivery system includes one or more electrical insulation devices, each of which has a cylinder comprising an insulative conduit having a liquid inlet and a liquid outlet. The cylinders of the electrical insulation devices are connected via their inlets and outlets between the primary supply and the spray device to deliver coating liquid from the primary supply to the spray device.

Abstract: A system for coupling a grounded color changer to an electrostatic coating material sprayer electrically isolates the color changer from a high voltage at the sprayer. The system has a fluid path extending from the color changer to the sprayer and a reservoir is coupled to the fluid path at a connection point intermediate the color changer and sprayer. To fill the system with coating material to be sprayed, the fluid path to the sprayer is first filled with coating material from the color changer, following which the remaining coating material to be sprayed during the coating operation is flowed from the connection point into the reservoir. At least a portion of the fluid path between the connection point and the color changer is then cleaned of coating material to electrically isolate the reservoir and the sprayer from the color changer. Coating material is then delivered from the reservoir to the sprayer for being subjected to a high voltage and emitted in an electrostatically charged atomized spray.

Abstract: An electrostatic spray coating system has a reservoir into which a metered quantity of electrically conductive paint is flowed from a grounded color changer and through a first flow meter. After filling the reservoir, at least a portion of the flow path between the reservoir and the color changer is cleaned of paint to electrically isolate the reservoir and paint therein from the color changer. The paint in the reservoir is then flowed through a second flow meter to an electrostatic spray gun. The second flow meter is electrically isolated from ground and is used to compare the quantity of paint delivered to the spray gun to the quantity of paint loaded into the reservoir, as well as to monitor and control the volume flow rate of paint from the reservoir to the spray gun. The arrangement makes it possible to spray substantially all of the paint flowed into the reservoir and to accurately control the flow rate of paint to the spray gun.

Abstract: Color change systems for electrostatic coating apparatus are characterized by a dielectric manifold in-line between supplies of different colors of coating materials and a material supply line to the apparatus. To initiate a coating operation, a selected color of material is provided through the manifold to fill the supply line, whereafter the manifold is flushed clean of the material. A high electrostatic charging voltage is then applied to the coating apparatus while the material in the line is supplied to the apparatus for being electrostatically charged and emitted by the apparatus to coat an article. For conductive coating materials, during the coating operation the high charging voltage conducted through the material in the hose is blocked by the nonconductive dielectric manifold and cannot reach and charge the material supplies, so there is no need for a protective enclosure around the supplies of leakage of charging current to the supplies.

Abstract: Apparatus for coupling a grounded color changer and associated supplies of conductive paint to an electrostatic paint sprayer isolates the color changer and paint supplies from a high voltage at the sprayer. The apparatus has at least one reservoir into which a metered volume of one color of paint to be sprayed is introduced while the reservoir and its contents are grounded. After charging the reservoir with paint and prior to supply of the paint to the sprayer, fluid lines between the reservoir and color changer are flushed to electrically isolate the reservoir and paint therein from the color changer and paint supplies. The reservoir and paint therein are then ungrounded and the paint is delivered to the sprayer for being emitted in an electrostatically charged atomized spray. At the end of spraying, the high voltage is removed from the sprayer and the reservoir and its contents are again grounded, following which the reservoir is purged of paint of the one color and reloaded with paint of another color.