Abstract: A method of making a device housing involves providing a transparent lens with a front surface and a rear surface, and a stepped flange along at least a portion of the lens perimeter. The method includes injecting plastic onto the transparent lens perimeter, including the stepped flange, the plastic forming a plastic feature that has a front surface that is tangent to the front surface of the transparent lens, a rear surface that is tangent to the rear surface of the transparent lens, and that extends outward from the sides of the transparent lens away from a device width center line. The plastic feature is molded to the rear surface of the transparent lens at at least one of two ends of the device housing, and the plastic encapsulates a stepped middle surface of the transparent lens flange. A device housing that is made by this method is also included.

Abstract: A transparent lens and differing plastic material housing is provided that includes a transparent lens including a front surface, a rear surface, and a perimeter edge, the perimeter edge including a flange, a plastic housing affixed to the perimeter edge flange having a different material than the transparent lens, a portion that is tangent to the front surface of the transparent lens; and a portion that is tangent to the rear surface of the transparent lens.

Abstract: A method of making a device housing involves providing a transparent lens with a front surface and a rear surface, and a stepped flange along at least a portion of the lens perimeter. The method includes injecting plastic onto the transparent lens perimeter, including the stepped flange, the plastic forming a plastic feature that has a front surface that is tangent to the front surface of the transparent lens, a rear surface that is tangent to the rear surface of the transparent lens, and that extends outward from the sides of the transparent lens away from a device width center line. The plastic feature is molded to the rear surface of the transparent lens at at least one of two ends of the device housing, and the plastic encapsulates a stepped middle surface of the transparent lens flange. A device housing that is made by this method is also included.

Abstract: A method of making a device housing involves providing a transparent lens with a front surface and a rear surface, and a stepped flange along at least a portion of the lens perimeter. The method includes injecting plastic onto the transparent lens perimeter, including the stepped flange, the plastic forming a plastic feature that has a front surface that is tangent to the front surface of the transparent lens, a rear surface that is tangent to the rear surface of the transparent lens, and that extends outward from the sides of the transparent lens away from a device width center line. The plastic feature is molded to the rear surface of the transparent lens at at least one of two ends of the device housing, and the plastic encapsulates a stepped middle surface of the transparent lens flange. A device housing that is made by this method is also included.

Abstract: A display includes a minimal perimeter border. The display includes a front layer and a bottom layer. The bottom layer includes vias along the perimeter edge in a bonding region. A driver IC connected to the traces carried on the second surface and extending through the vias, the traces connecting to pixels generating images on the display.

Abstract: The present disclosure provides for a method for seamlessly affixing a protective film to an electronic device. The method includes affixing the protective film to a topside of a lens such that an empty space is formed between a perimeter of the lens and the protective film. The method further includes inserting housing material within the empty space such that the protective film is seamlessly affixed to the topside of the lens and the housing material.

Abstract: A tool (1000) includes a mold defining a cavity (1002). The cavity can be for receiving a glass layer (402). A floating core insert (1001) can be placed in the cavity to apply a preloading force against a first major face of the glass layer, preclude an overmolding operation on the first major face, and allow overmolding only on minor faces of the glass layer when polymeric material (1100) is injected into runners (1018,1019,1020) of the tool.

Abstract: A tool (1000) includes a mold defining a cavity (1002). The cavity can be for receiving a glass layer (402). A floating core insert (1001) can be placed in the cavity to apply a preloading force against a first major face of the glass layer, preclude an overmolding operation on the first major face, and allow overmolding only on minor faces of the glass layer when polymeric material (1100) is injected into runners (1018,1019,1020) of the tool.

Abstract: A transparent lens and differing plastic material housing is provided that includes a transparent lens including a front surface, a rear surface, and a perimeter edge, the perimeter edge including a flange, a plastic housing affixed to the perimeter edge flange having a different material than the transparent lens, a portion that is tangent to the front surface of the transparent lens; and a portion that is tangent to the rear surface of the transparent lens.

Abstract: A method of making a device housing involves providing a transparent lens with a front surface and a rear surface, and a stepped flange along at least a portion of the lens perimeter. The method includes injecting plastic onto the transparent lens perimeter, including the stepped flange, the plastic forming a plastic feature that has a front surface that is tangent to the front surface of the transparent lens, a rear surface that is tangent to the rear surface of the transparent lens, and that extends outward from the sides of the transparent lens away from a device width center line. The plastic feature is molded to the rear surface of the transparent lens at at least one of two ends of the device housing, and the plastic encapsulates a stepped middle surface of the transparent lens flange. A device housing that is made by this method is also included.

Abstract: An improved handheld electronic device is provided with a display and a unique edge to edge qwerty keypad. The specially arranged qwerty keypad has special side keys and intermediate keys which cooperate with the housing to provide a waterproof casing (case) and sealing system to seal and protect the keys, backlighting, flexes, domes and printed circuit board (PCB) from water.

Abstract: An improved handheld electronic device 100 is provided with a display 128 and a unique edge to edge qwerty keypad 134. The specially arranged qwerty keypad has special side keys 144 and intermediate keys 146 which cooperate with the housing 106 to provide a waterproof casing (case) 190 and sealing system 192 to seal and protect the keys, backlighting 160, flexes 162, domes 170 and printed circuit board (PCB) 184 from water.