Patents by Inventor Michael J. Irby

Michael J. Irby has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240131935
    Abstract: An electrified vehicle includes a traction battery coupled to an electric machine that provides propulsive force, an auxiliary battery, a voltage converter coupled to the traction battery and configured to convert traction battery voltage to auxiliary battery voltage, and a controller programmed to control the voltage converter to provide either a non-oscillating voltage above a first voltage threshold, or an oscillating voltage having a peak below the first voltage threshold based on a vehicle start signal and a vehicle brake pedal position signal. The controller may control the voltage converter to provide the non-oscillating voltage in response to the vehicle start signal being received while the brake pedal position signal indicates a released brake pedal, and to provide the oscillating voltage in response to the vehicle start signal being received while the brake pedal position signal indicates a depressed brake pedal.
    Type: Application
    Filed: October 19, 2022
    Publication date: April 25, 2024
    Applicant: Ford Global Technologies, LLC
    Inventors: Hanyang CHEN, Michael J Irby
  • Patent number: 11585307
    Abstract: A vehicle determines a first resistance of a starter motor and a starter cable connected thereto based at least in part on the first voltage of a power source. The vehicle determines a predicted minimum battery voltage based at least in part on the first resistance of the starter motor and the starter cable. The vehicle, in response to the predicted minimum battery voltage satisfying a threshold, enables a vehicle stop-start function, and, in response to the predicted minimum battery voltage failing to satisfy the threshold, disables the vehicle stop-start function.
    Type: Grant
    Filed: March 16, 2021
    Date of Patent: February 21, 2023
    Assignee: Ford Global Technologies, LLC
    Inventors: Hanyang B. Chen, Ravi Atluru, Michael J. Irby
  • Patent number: 11554731
    Abstract: An electrical system in a vehicle has a battery is configured to supply electrical current when a driver ignition key is in a Key-Off state. A. A plurality of electrical loads are each configurable to receive the electrical current flowing from the battery during the Key-Off state depending upon predetermined Key-Off-Load (KOL) Modes. A vehicle locator determines a geographic location of the vehicle. A sleep-time database records daily Key-On and Key-Off events according to changes between the Key-On state and the Key-Off state, wherein each Key-Off event is associated with a respective geographic location from the vehicle locator. An analyzer identifies Key-Off events sharing a repetitive time span and a common geographic location. A scheduler activates a timed KOL sequence according to the identified Key-Off events so that repetitive time slots of vehicle usage can be used to reduce battery drain during times when vehicle usage is less likely.
    Type: Grant
    Filed: April 7, 2021
    Date of Patent: January 17, 2023
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Hanyang B. Chen, Michael J. Irby
  • Patent number: 11506719
    Abstract: A monitoring method includes, among other things, within a vehicle, providing a first electrical system with an auxiliary battery, and a second electrical system with a primary battery. The method further includes electrically coupling the first electrical system to the second electrical system, electrically loading the auxiliary battery and the primary battery, and comparing an electrical parameter of the auxiliary battery to a threshold value to assess a state of the auxiliary battery.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: November 22, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Hanyang B. Chen, Michael J. Irby, Matthew Thomas Loiselle, William David Treharne, Mark E. Shields, Josephine S. Lee
  • Patent number: 11501583
    Abstract: Systems and methods for monitoring the health of a vehicle battery are described, in which an example vehicle includes a vehicle battery, one or more vehicle battery sensors, and a processor. The processor is configured to determine a battery health metric of the vehicle battery, wherein the battery health metric is based on a battery service time, a battery state of charge, and a battery temperature. The processor is also configured to perform a battery refresh operation on the vehicle battery responsive to determining that the battery health metric is above a refresh threshold. And the processor is further configured to activate a vehicle alert responsive to determining that the battery health metric is above an end-of-life threshold.
    Type: Grant
    Filed: May 8, 2019
    Date of Patent: November 15, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Hanyang B. Chen, Michael J. Irby
  • Publication number: 20220324399
    Abstract: An electrical system in a vehicle has a battery is configured to supply electrical current when a driver ignition key is in a Key-Off state. A. A plurality of electrical loads are each configurable to receive the electrical current flowing from the battery during the Key-Off state depending upon predetermined Key-Off-Load (KOL) Modes. A vehicle locator determines a geographic location of the vehicle. A sleep-time database records daily Key-On and Key-Off events according to changes between the Key-On state and the Key-Off state, wherein each Key-Off event is associated with a respective geographic location from the vehicle locator. An analyzer identifies Key-Off events sharing a repetitive time span and a common geographic location. A scheduler activates a timed KOL sequence according to the identified Key-Off events so that repetitive time slots of vehicle usage can be used to reduce battery drain during times when vehicle usage is less likely.
    Type: Application
    Filed: April 7, 2021
    Publication date: October 13, 2022
    Inventors: Hanyang B. Chen, Michael J. Irby
  • Patent number: 11230192
    Abstract: A monitoring method includes, among other things, within an electrified vehicle, providing an accessory battery that is configured to power an electrical bus, and a traction battery that is configured to power the electrical bus. The method further includes loading the electrical bus with electrical loads of the electrified vehicle when an amount of power provided to the electrical bus by the traction battery is reduced. After the loading, the method compares an electrical parameter of the accessory battery to a threshold value to assess a condition of the accessory battery.
    Type: Grant
    Filed: September 13, 2019
    Date of Patent: January 25, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Hanyang B. Chen, Michael J. Irby
  • Patent number: 11186198
    Abstract: Systems and methods for monitoring the health of a vehicle battery. A method includes determining an initial amp-hour value for a vehicle battery of a vehicle. The method also includes measuring a net integrated amp-hour value added into the vehicle battery during a first time period. The method further includes determining that the initial amp-hour value plus the net integrated amp-hour value is greater than a threshold percentage of a rated capacity of the vehicle battery. And the method still further includes responsively providing an alert to a driver.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: November 30, 2021
    Assignee: Ford Global Technologies, LLC
    Inventors: Hanyang B. Chen, Michael J. Irby, Jeff Raymond Mohr, Anthony Hartman
  • Patent number: 11139673
    Abstract: A vehicle includes an engine having a throttle body, a battery, e.g., a 12-volt battery, and a battery-charging system electrically connected to the battery and configured to convert mechanical motion of the engine into electricity to charge the battery. A controller of the vehicle is programmed to, in response to an opening of the throttle body being less than an opening threshold and a state of charge of the battery (battery SOC) being less than a first charge threshold, set the battery-charging system to output a first power, wherein the charge threshold is based on a measured capacity of the battery and a measured key-off load. The controller is further programmed to, in response to the opening being less than the opening threshold and the battery SOC exceeding the first charge threshold but being less than a second charge threshold, set the battery-charging system to output a second power that is less than the first power.
    Type: Grant
    Filed: October 1, 2019
    Date of Patent: October 5, 2021
    Assignee: Ford Global Technologies, LLC
    Inventors: Hanyang Chen, Michael J. Irby
  • Publication number: 20210199082
    Abstract: A vehicle determines a first resistance of a starter motor and a starter cable connected thereto based at least in part on the first voltage of a power source. The vehicle determines a predicted minimum battery voltage based at least in part on the first resistance of the starter motor and the starter cable. The vehicle, in response to the predicted minimum battery voltage satisfying a threshold, enables a vehicle stop-start function, and, in response to the predicted minimum battery voltage failing to satisfy the threshold, disables the vehicle stop-start function.
    Type: Application
    Filed: March 16, 2021
    Publication date: July 1, 2021
    Applicant: Ford Global Technologies, LLC
    Inventors: Hanyang B. Chen, Ravi Atluru, Michael J. Irby
  • Patent number: 11027592
    Abstract: A vehicle climate control system includes a heat exchanger to heat ambient air using engine waste heat, and a plurality of positive temperature coefficient (PTC) heating elements to heat air passed through the heat exchanger. The vehicle also includes a controller programmed to, while the vehicle is driven without engine propulsion, issue a command to sequentially de-energize the PTC heating elements before an upcoming engine activation. The sequential de-energization of the PTC heating elements is performed according to a schedule that is based upon a power surge dissipation time.
    Type: Grant
    Filed: May 21, 2018
    Date of Patent: June 8, 2021
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Hafiz Shafeek Khafagy, Kirk Pebley, Eric Michael Rademacher, Michael J. Irby, James C. Rollinson
  • Publication number: 20210099007
    Abstract: A vehicle includes an engine having a throttle body, a battery, e.g., a 12-volt battery, and a battery-charging system electrically connected to the battery and configured to convert mechanical motion of the engine into electricity to charge the battery. A controller of the vehicle is programmed to, in response to an opening of the throttle body being less than an opening threshold and a state of charge of the battery (battery SOC) being less than a first charge threshold, set the battery-charging system to output a first power, wherein the charge threshold is based on a measured capacity of the battery and a measured key-off load. The controller is further programmed to, in response to the opening being less than the opening threshold and the battery SOC exceeding the first charge threshold but being less than a second charge threshold, set the battery-charging system to output a second power that is less than the first power.
    Type: Application
    Filed: October 1, 2019
    Publication date: April 1, 2021
    Inventors: Hanyang CHEN, Michael J. IRBY
  • Publication number: 20210078409
    Abstract: A monitoring method includes, among other things, within an electrified vehicle, providing an accessory battery that is configured to power an electrical bus, and a traction battery that is configured to power the electrical bus. The method further includes loading the electrical bus with electrical loads of the electrified vehicle when an amount of power provided to the electrical bus by the traction battery is reduced. After the loading, the method compares an electrical parameter of the accessory battery to a threshold value to assess a condition of the accessory battery.
    Type: Application
    Filed: September 13, 2019
    Publication date: March 18, 2021
    Inventors: Hanyang B. Chen, Michael J. Irby
  • Publication number: 20210063492
    Abstract: A monitoring method includes, among other things, within a vehicle, providing a first electrical system with an auxiliary battery, and a second electrical system with a primary battery. The method further includes electrically coupling the first electrical system to the second electrical system, electrically loading the auxiliary battery and the primary battery, and comparing an electrical parameter of the auxiliary battery to a threshold value to assess a state of the auxiliary battery.
    Type: Application
    Filed: August 26, 2019
    Publication date: March 4, 2021
    Inventors: Hanyang B. Chen, Michael J. Irby, Matthew Thomas Loiselle, William David Treharne, Mark E. Shields, Josephine S. Lee
  • Patent number: 10913443
    Abstract: A powertrain control system may include an engine and a controller. The controller may be configured to, responsive to a maximum difference in battery voltage values remaining less than a threshold value during a period in which a number of engine stop-start cycles exceeds a limit, enable an automatic stop-start system of the engine.
    Type: Grant
    Filed: May 22, 2017
    Date of Patent: February 9, 2021
    Assignee: Ford Global Technologies, LLC
    Inventors: Hanyang B. Chen, Karen Price, Michael J. Irby
  • Publication number: 20200376978
    Abstract: Systems and methods are disclosed for monitoring the health of a vehicle battery. An example method includes determining an initial amp-hour value for a vehicle battery of a vehicle. The method also includes measuring a net integrated amp-hour value added into the vehicle battery during a first time period. The method further includes determining that the initial amp-hour value plus the net integrated amp-hour value is greater than a threshold percentage of a rated capacity of the vehicle battery. And the method still further includes responsively providing an alert to a driver.
    Type: Application
    Filed: May 31, 2019
    Publication date: December 3, 2020
    Inventors: Hanyang B. Chen, Michael J. Irby, Jeff Raymond Mohr, Anthony Hartman
  • Publication number: 20200357197
    Abstract: Systems and methods are disclosed for monitoring the health of a vehicle battery. An example vehicle includes a vehicle battery, one or more vehicle battery sensors, and a processor. The processor is configured to determine a battery health metric of the vehicle battery, wherein the battery health metric is based on a battery service time, a battery state of charge, and a battery temperature. The processor is also configured to perform a battery refresh operation on the vehicle battery responsive to determining that the battery health metric is above a refresh threshold. And the processor is further configured to activate a vehicle alert responsive to determining that the battery health metric is above an end-of-life threshold.
    Type: Application
    Filed: May 8, 2019
    Publication date: November 12, 2020
    Inventors: Hanyang B. Chen, Michael J. Irby
  • Patent number: 10804815
    Abstract: A vehicle operates an internal combustion engine according to an automatic start-stop function to reduce fuel consumption. A first DC bus is adapted to connect to a plurality of DC loads. A primary battery is coupled between the first DC bus and a ground. A first alternator is driven by the internal combustion engine to supply electrical power to the first DC bus. A second DC bus is connected to a positive terminal of an auxiliary battery. A negative terminal of the auxiliary battery is connected to the first DC bus. A second alternator is driven by the internal combustion engine to supply electrical power to the second bus at a voltage corresponding to a sum of voltages of the primary and auxiliary batteries. An inverter receives electrical power from the second DC bus to generate an AC output adapted to connect to accessory AC loads.
    Type: Grant
    Filed: July 18, 2019
    Date of Patent: October 13, 2020
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Hanyang B. Chen, Michael J. Irby, Alan F. Judge, Anthony T. Spoto, Stuart C. Salter, Jason Baker
  • Patent number: 10746151
    Abstract: Methods and apparatus are disclosed for vehicle charge control for protection against cold crank failure. An example vehicle includes a battery and a body control module. The body control module is to obtain state of charge information of the battery, obtain temperature information, and estimate a next crank time based on the state of charge information and the temperature information.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: August 18, 2020
    Assignee: Ford Global Technologies, LLC
    Inventors: Hanyang B. Chen, Michael J. Irby
  • Patent number: 10707788
    Abstract: A vehicle power system includes a controller that reduces a voltage setpoint of an alternator by a predetermined amount in response to a magnitude of electric charge provided by the alternator during a predetermined time period exceeding a first threshold and a rate of change of power output by the alternator exceeding a second threshold during the time period. The controller also regulates an output voltage of the alternator based on the setpoint.
    Type: Grant
    Filed: July 28, 2015
    Date of Patent: July 7, 2020
    Assignee: Ford Global Technologies, LLC
    Inventors: Todd Ansbacher, Alan Francis Judge, Jeffrey Raymond Mohr, Frederick Shell, Michael J. Irby, Karen Price, Gabriel Jim, Christopher Semanson