Abstract: A building board, particularly a gypsum board, can have a high fastener sealability if protected by the combination of thin layers of an extruded polymer film and a thermoplastic coating layer. The combination of extruded polymer film and thermoplastic coating layer is designed such that the gypsum board can also tolerate overdriven fasteners, thus exceeding the requirements of ASTM D1970-15.

Abstract: A building board including a cementitious layer between two fiber mats. At least one fiber mat forms with a polymer film a fiber mat/polymer film laminate. The cementitious layer of the building board contains a reactive water-insoluble polymer which improves binding of the fiber mat/polymer film laminate to the cementitious layer. The building board has a low water absorption and a high level surface finish.

Abstract: The disclosure is directed to a laminate structure including an encapsulant layer and a thermoplastic polymer layer. The encapsulant layer has a major surface, wherein the major surface of the encapsulant is treated to increase adhesion. The thermoplastic polymer layer has a melting point temperature or glass transition temperature greater than about 165° C., wherein the thermoplastic layer has a major surface that is treated to increase adhesion and is disposed on the treated major surface of the encapsulant layer. The disclosure is further directed to a method of forming the aforementioned laminate structure.

Abstract: An abrasive tool includes a back plate with a first side and a second side, a plurality of segment mounts disposed in spaced relation along a majority of said first side, a plurality of abrasive segments engaged by the segment mounts, the second side being configured for attachment to a grinding machine. A method of manufacture of an abrasive tool includes providing a backing plate configured to be mounted onto a grinding machine, providing abrasive segments, and mounting the segments onto a majority of the surface of the backing plate.

Abstract: A bonded abrasive grinding wheel is provided with a bonded abrasive disc including abrasive grain disposed within a bond matrix, and a mounting plate integrally fastened to the disc. In various embodiments, the mounting plate has a plurality of non-metallic first threaded fastener portions disposed in a predetermined pattern therein, and is fabricated from a composition including a polymeric material. The non-metallic first threaded fastener portions are each configured for respective engagement with a plurality of second threaded fastener portions disposed along a face plate of a grinding machine.

Abstract: Granular molding materials for fabricating abrasive articles, such as, for example, grinding wheels, are produced by mixing heated abrasive grains with a resin blend including two phenol-novolac resins. Preferably, the resin blend is added to the abrasive grains in the mixer apparatus of the invention, which can be a bowl type mixer. The mixer can be preheated by directing a heated gas, such as air, across the mixer. The granular molding material can also include a curing agent, fillers and other materials generally employed in fabricating abrasive articles.

Abstract: Granular molding materials for fabricating abrasive articles, such as, for example, grinding wheels, are produced by mixing heated abrasive grains with a resin blend including two phenol-novolac resins. Preferably, the resin blend is added to the abrasive grains in the mixer apparatus of the invention, which can be a bowl type mixer. The mixer can be preheated by directing a heated gas, such as air, across the mixer. The granular molding material can also include a curing agent, fillers and other materials generally employed in fabricating abrasive articles.

Abstract: Granular molding materials for fabricating abrasive articles, such as, for example, grinding wheels, are produced by mixing heated abrasive grains with a resin blend including two phenol-novolac resins. Preferably, the resin blend is added to the abrasive grains in the mixer apparatus of the invention, which can be a bowl type mixer. The mixer can be preheated by directing a heated gas, such as air, across the mixer. The granular molding material can also include a curing agent, fillers and other materials generally employed in fabricating abrasive articles.

Abstract: A continuous method for preparing a granular molding material for abrasive articles has been developed. The method includes the step of continuously blending an abrasive material with a curing agent and measured portions of phenol-novolac resins, at least one of which has a phenol-formaldehyde molar ratio in the range of about 1:0.2 to 1:0.35. The resulting product is a flowable, granular material homogeneously coated with the phenol-novolac resins. The product can be directly molded, i.e., without an aging step, into various improved abrasive articles, such as grinding wheels, comprising a homogeneous distribution of abrasive grain and having a low volatile organic chemical content.

Abstract: An improved method for preparing a molding material for abrasive articles has been developed. The method includes the step of continuously blending an abrasive material with a curing agent and measured portions of two phenol-novolac resins, one of which has a phenol-formaldehyde molar ratio in the range of about 1:0.2 to 1:0.35. The blending composition can also include various other materials, such as fillers. The resulting product is a flowable, granular material homogeneously coated with the phenol-novolac resins. The product can be directly molded, i.e., without an aging step, into various abrasive articles, such as grinding wheels.In another embodiment, either a continuous or discontinuous technique can be used to blend the phenol-novolac resins, and the molded product is then cold pressed or warm pressed at a pressing temperature less than about 140.degree. C.