Abstract: According to the present invention, a printing system adapted to print on a print side of a print media is disclosed. The printing system comprises one or more vacuum assemblies. Each vacuum assembly has a vacuum manifold disposed opposite a non-print side of the print media. Each vacuum manifold has an opening proximate to the non-print side of the print media and produces a vacuum that pulls the print media towards the vacuum manifold as the print media is moved through the printing system. The vacuum manifold further includes a plurality of edge seals. Each of the edge seals includes a channel for vacuum to be applied to the non-print side of the print media, the channel having at least one opening formed in a print media contact surface of the edge seal connected to at least one opening formed in a side surface of the edge seal.

Abstract: A printing system includes one or more lineheads disposed opposite a first side of a print media and at least one vacuum assembly having a vacuum manifold disposed opposite a second side of the print media. The linehead or lineheads has one or more print zones where a liquid or ink is deposited onto the first side of the print media. The vacuum manifold is aligned with a non-print zone of each linehead and outputs a vacuum force proximate to the second side of the print media such that at least a portion of the second side of the print media is deflected away from the lineheads. The printing system can also include another component, such as a dryer, disposed over the print media and laterally adjacent to the linehead. Another vacuum manifold can be disposed adjacent to the second side print media between the linehead and the component.

Abstract: A printing system includes one or more lineheads disposed opposite a first side of a print media and at least one vacuum assembly having a vacuum manifold disposed opposite a second side of the print media. The linehead or lineheads has one or more print zones where a liquid or ink is deposited onto the first side of the print media. The vacuum manifold is aligned with a non-print zone of each linehead and outputs a vacuum force proximate to the second side of the print media such that at least a portion of the second side of the print media is deflected away from the lineheads. The printing system can also include another component, such as a dryer, disposed over the print media and laterally adjacent to the linehead. Another vacuum manifold can be disposed adjacent to the second side print media between the linehead and the component.

Abstract: A method of controlling a digital printing system that uses multiple metadata packets is provided. A controller including a metadata channel is provided. Information in a first metadata packet that is associated with an initial point of interest of a media is provided by a primary metadata packet creation unit. The first metadata packet is inserted into the metadata channel of the controller. A second metadata packet including new information associated with a new point of interest of the media is created using a secondary metadata creation unit. The second metadata packet with the new formation is inserted into the metadata channel of the controller based on the location of the new point of interest of the media.

Abstract: A digital printing system for printing on a continuous web of print media includes a printhead configured to selectively moisten at least a portion of the web of print media as the web of print media is guided through the printing system. A roller, positioned downstream from the printhead, contacts the print media and causes the print media to wrap around a portion of the roller as the print media moves past the roller. The roller, having an axis of rotation, includes a pattern of recesses and ridges positioned along the axis of rotation of the roller. A second section of the roller is located between a first section of the roller and a third section of the roller as viewed along the axis of rotation. The roller includes a profile as viewed along the axis of rotation in which the diameter of the ridges located in the first section of the roller and the diameter of ridges located in the third section of the roller are greater than the diameter of the ridges located in the second section of the roller.

Abstract: A method of printing includes providing a printhead and providing a roller positioned downstream from the printhead. The printhead is used to selectively moisten at least a portion of the web of print media as the web of print media is guided through the printing system. The print media is caused to contact and wrap around a portion of the roller as the print media moves past the roller. The roller, having an axis of rotation, includes a pattern of recesses and ridges positioned along the axis of rotation of the roller. A second section of the roller is located between a first section of the roller and a third section of the roller as viewed along the axis of rotation. The roller includes a profile as viewed along the axis of rotation in which the diameter of the ridges located in the first section of the roller and the diameter of ridges located in the third section of the roller are greater than the diameter of the ridges located in the second section of the roller.

Abstract: A digital printing system for printing on a continuous web of print media includes a printhead configured to selectively moisten at least a portion of the web of print media as the web of print media is guided through the printing system. A roller, positioned downstream from the printhead, contacts the print media and causes the print media to wrap around a portion of the roller as the print media moves past the roller. The roller, having an axis of rotation, includes a pattern of recesses and ridges positioned along the axis of rotation of the roller. A second section of the roller is located between a first section of the roller and a third section of the roller as viewed along the axis of rotation. The roller includes a profile as viewed along the axis of rotation in which the diameter of the ridges located in the first section of the roller and the diameter of ridges located in the third section of the roller are greater than the diameter of the ridges located in the second section of the roller.

Abstract: An apparatus for moving a continuous web of print media includes a roller having an axis of rotation. The roller includes a pattern of recesses and ridges positioned along the axis of rotation of the roller. A second section of the roller is located between a first section of the roller and a third section of the roller as viewed along the axis of rotation. The roller includes a profile as viewed along the axis of rotation in which the diameter of the ridges located in the first section of the roller and the diameter of ridges located in the third section of the roller are greater than the diameter of the ridges located in the second section of the roller.

Abstract: A method of printing includes providing a printhead and providing a roller positioned downstream from the printhead. The printhead is used to selectively moisten at least a portion of the web of print media as the web of print media is guided through the printing system. The print media is caused to contact and wrap around a portion of the roller as the print media moves past the roller. The roller, having an axis of rotation, includes a pattern of recesses and ridges positioned along the axis of rotation of the roller. A second section of the roller is located between a first section of the roller and a third section of the roller as viewed along the axis of rotation. The roller includes a profile as viewed along the axis of rotation in which the diameter of the ridges located in the first section of the roller and the diameter of ridges located in the third section of the roller are greater than the diameter of the ridges located in the second section of the roller.

Abstract: A method of moving a continuous web of print media includes providing a roller having an axis of rotation. The roller includes a pattern of recesses and ridges positioned along the axis of rotation of the roller. A second section of the roller is located between a first section of the roller and a third section of the roller as viewed along the axis of rotation. The roller includes a profile as viewed along the axis of rotation in which the diameter of the ridges located in the first section of the roller and the diameter of ridges located in the third section of the roller are greater than the diameter of the ridges located in the second section of the roller. A web of print media is caused to contact and wrap around a portion of the roller as the web of print media moves past the roller.

Abstract: A jet break-off length measurement apparatus for a continuous liquid drop emission system is provided. The jet break-off length measurement apparatus comprises a liquid drop emitter containing a positively pressurized liquid in flow communication with at least one nozzle for emitting a continuous stream of liquid. Heater resistor apparatus is adapted to transfer pulses of thermal energy to the liquid in flow communication with the at least one nozzle sufficient to cause the break-off of the at least one continuous stream of liquid into a stream of drops of predetermined volumes. A sensing apparatus adapted to detect the stream of drops of predetermined volumes is provided. A control apparatus is adapted to determine a characteristic of the stream of drops of predetermined volumes that is related to the break-off length. Further apparatus is adapted to inductively charge at least one drop and to cause electric field deflection of charged drops.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid dispensing channel including an outlet opening, and a liquid return channel. A liquid supply provides liquid under pressure from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A selectively actuatable diverter member imparts heat energy directly to a first portion of the liquid to divert a second portion of the liquid toward outlet opening of the liquid dispensing channel.

Abstract: A method of controlling a digital printing system includes updating information provided to a metadata packet. Information is provided in a metadata packet that is associated with a point of interest of a media. The location of the point of interest of the media is monitored as the media moves through the digital printing system along a media path. An operating parameter of the digital printing system is monitored. The initially provided information in the metadata packet that is associated with the point of interest is modified based on the monitored operating parameter of the digital printing system and the monitored location of the point of interest of the media.

Abstract: A method of controlling a digital printing system that uses multiple metadata packets is provided. A controller including a metadata channel is provided. Information in a first metadata packet that is associated with an initial point of interest of a media is provided by a primary metadata packet creation unit. The first metadata packet is inserted into the metadata channel of the controller. A second metadata packet including new information associated with a new point of interest of the media is created using a secondary metadata creation unit. The second metadata packet with the new formation is inserted into the metadata channel of the controller based on the location of the new point of interest of the media.

Abstract: A method of operating a continuous liquid drop emission apparatus includes providing a liquid drop emitter that emits a plurality of continuous streams of liquid through a plurality of nozzles. A jet stimulation apparatus transfers energy to the liquid sufficient to cause the break-off of the plurality of continuous streams of liquid at a plurality of predetermined break-off times into a plurality of streams of drops of predetermined volumes. Sensing apparatus measures a characteristic value for each of the plurality of streams of drops of predetermined volumes. Control apparatus provides a plurality of break-off time setting signals to the jet stimulation apparatus to cause the plurality of predetermined break-off times to be determined by the characteristic value of each of the plurality of streams of drops of predetermined volumes.

Abstract: A liquid dispenser includes a liquid supply channel and a liquid ejector channel that includes an outlet opening. A liquid supply provides a flow of a pressurized liquid through the liquid ejector channel from the liquid supply channel. The pressurized liquid has a momentum as the liquid moves through the liquid ejector channel. A liquid return channel receives the liquid after the liquid passes through the liquid ejector channel. A diverter member forms at least a portion of a wall of the liquid ejector channel. A portion of the diverter member is selectively movable away from the liquid flowing through the liquid ejector channel. The momentum of the liquid causes some of the liquid to be diverted through the outlet opening when the portion of the diverter member is moved away from the liquid flowing through the liquid ejector channel.

Abstract: A liquid dispenser includes a liquid supply channel and a liquid ejector channel that includes an outlet opening. A liquid supply provides a flow of a pressurized liquid through the liquid ejector channel from the liquid supply channel. The pressurized liquid has a momentum as the liquid moves through the liquid ejector channel. A liquid return channel receives the liquid after the liquid passes through the liquid ejector channel. A diverter member forms at least a portion of a wall of the liquid ejector channel. A portion of the diverter member is selectively movable into the liquid flowing through the liquid ejector channel. The momentum of the liquid causes some of the liquid to be diverted through the outlet opening when the portion of the diverter member is moved into the liquid flowing through the liquid ejector channel.

Abstract: A drop on demand ink jet print head has a chamber with a plurality of liquid passages into and out of said chamber, such that liquid is continuously moved into the chamber to a stagnation point adjacent to the nozzle opening, whereat the fluid comes substantially to rest, and out of the chamber from the stagnation point such that vector sum of liquid flow derived forces within the liquid channels is neutral. An actuator associated with the chamber is adapted to selectively increase the pressure of the liquid at the stagnation point to thereby eject a liquid drop from the nozzle opening. Continuous fluid flow internal to the system decreases the time to refill the fire chamber directly behind the nozzle opening after droplet ejection. This in turn dramatically increases the response time of the system.

Abstract: A dryer operable in close proximity to and in series with an inkjet printhead comprises a heat source and an air bearing structure on one side of the predetermined path and having a pressurized air inlet and an air outlet adjacent to the drying position of the receiver medium. Air flow from the air bearing structure outlet forms an air bearing for the receiver medium. A microporous filter positioned at the outlet and being adapted to convert the air flow from the outlet to a diffuse flow, the microporous filter being formed of an inner layer of very fine screen for optimum air diffusion and an outer layer of courser woven screen to add rigidity and protection from scuffing.

Abstract: A liquid dispenser includes a liquid supply channel and a liquid ejector channel that includes an outlet opening. A liquid supply provides a flow of a pressurized liquid through the liquid ejector channel from the liquid supply channel. The pressurized liquid has a momentum as the liquid moves through the liquid ejector channel. A liquid return channel receives the liquid after the liquid passes through the liquid ejector channel. A diverter member forms at least a portion of a wall of the liquid ejector channel. A portion of the diverter member is selectively movable into the liquid flowing through the liquid ejector channel. The momentum of the liquid causes some of the liquid to be diverted through the outlet opening when the portion of the diverter member is moved into the liquid flowing through the liquid ejector channel.