Abstract: A micro-machine powered by an electric motor and/or a gas turbine drive and capable of rotation speeds to 1,500,000 rpm is disclosed. The micro-machine may include a rotating spindle which is constructed, balanced and arranged to provide a tool holder function and may incorporate a portion of the drive system. The other portion of the drive system is incorporated in a machine housing. The housing locates and supports at least one foil thrust bearing and at least one foil journal bearing to support the spindle. The housing and the bearings may be split into at least two parts and reassembled and the housing incorporates a gas reservoir and gas distribution channels for forced gas cooling of the bearings. In one embodiment of a foil journal bearing, a plurality of overlapping top foil segments supported by individual bump foil segments consisting of generally uniformly-spaced ridges and flats are secured within a housing.

Abstract: A micro-machine powered by an electric motor and/or a gas turbine drive and capable of rotation speeds to 1,500,000 rpm is disclosed. The micro-machine may include a rotating spindle which is constructed, balanced and arranged to provide a tool holder function and may incorporate a portion of the drive system. The other portion of the drive system is incorporated in a machine housing. The housing locates and supports at least one foil thrust bearing and at least one foil journal bearing to support the spindle. The housing and the bearings may be split into at least two parts and reassembled and the housing incorporates a gas reservoir and gas distribution channels for forced gas cooling of the bearings. In one embodiment of a foil journal bearing, a plurality of overlapping top foil segments supported by individual bump foil segments consisting of generally uniformly-spaced ridges and flats are secured within a housing.

Abstract: A foil thrust bearing applicable to high speed machining and grinding machines for machining microscopic features. Top foil segments are circumferentially spaced relative to a rotating runner for engagement by the runner when the bearing is mounted to bearingly support runner rotation. Bump foil segments underlie and support and engage the top foil segments respectively. A thrust plate supports and engages the bump foil segments. Each top foil segment and each bump foil segment is secured only along an edge portion which is trailing relative to the runner rotation leaving an edge which is leading relative to runner rotation and a pair of side edges unsecured. Each bump foil segment includes tabs separated by slots extending from the leading edge at least partially to the secured edge portion. Each bump foil tab has substantially parallel ridges separated by flats.

Abstract: A foil journal bearing applicable to high speed machining and grinding machines for machining microscopic features. A single foil is secured to and supported by a hollow, generally cylindrical, housing. The foil has a length substantially equal to twice the interior circumference of the housing and a mounting feature, extending across its width, for engagement with a feature of complementary shape in the housing. One portion of the foil has a length approximately equal to one half of the foil length, and comprises a bump foil and a plurality of regions comprising groups of generally uniformly-spaced ridges and flats, the regions being separated by extended flat regions. The other portion of the foil has a length approximately equal to one half of the foil length, and comprises the top foil and is generally flat and overlies the bump foil which overlies the interior of the housing.