Abstract: A motor controller for a burner system includes an inverter that supplies current to a motor that rotates a draft inducer fan. A processor is coupled to the inverter and receives a signal from a system controller, and in response instructs the inverter to supply a first current, during a first period, to the motor to rotate the fan to produce a first mass flow through the burner system, the first mass flow having a first mass flow rate greater than a threshold to actuate a vacuum switch. The processor then instructs the inverter to supply a second current, during a second period starting at an expiration of the first period, to the motor to rotate the fan to produce a second mass flow through the burner system, the second mass flow having a target mass flow rate for normal operation of the burner.

Abstract: A motor controller for a burner system includes an inverter that supplies current to a motor that rotates a draft inducer fan. A processor is coupled to the inverter and receives a signal from a system controller, and in response instructs the inverter to supply a first current, during a first period, to the motor to rotate the fan to produce a first mass flow through the burner system, the first mass flow having a first mass flow rate greater than a threshold to actuate a vacuum switch. The processor then instructs the inverter to supply a second current, during a second period starting at an expiration of the first period, to the motor to rotate the fan to produce a second mass flow through the burner system, the second mass flow having a target mass flow rate for normal operation of the burner.

Abstract: A blower housing of novel two-piece construction is comprised of first and second housing parts of stamped or drawn sheet metal that are attached together. The two-piece construction provides the housing with two interior portions separated by an interior wall. The interior wall has an opening that is spaced from the aligned exhaust opening of the heater and the output opening of the housing. This creates a winding exhaust gas flow path through the blower housing. The interior wall is also provided with a recessed cavity that receives a portion of a fan rotated by a motor supported by the blower housing. Positioning of at least a portion of the fan in the cavity reduces the overall height dimension of the blower housing and facilitates the retrofitting of the blower housing between an existing exhaust opening of a heater and an axially aligned flue pipe.

Abstract: A blower housing of novel two-piece construction is comprised of first and second housing parts of stamped or drawn sheet metal that are attached together. The two-piece construction provides the housing with two interior portions separated by an interior wall. The interior wall has an opening that is spaced from the aligned exhaust opening of the heater and the output opening of the housing. This creates a winding exhaust gas flow path through the blower housing. The interior wall is also provided with a recessed cavity that receives a portion of a fan rotated by a motor supported by the blower housing. Positioning of at least a portion of the fan in the cavity reduces the overall height dimension of the blower housing and facilitates the retrofitting of the blower housing between an existing exhaust opening of a heater and an axially aligned flue pipe.

Abstract: A gas combustion apparatus including a housing having a top wall and a side wall, the top wall and the side wall defining vertical and horizontal openings, respectively, and the housing defining a combustion chamber having an exhaust opening; a burner mounted in the combustion chamber; and a vent assembly for venting exhaust gases generated by the burner to either the vertical or the horizontal opening, the vent assembly including two substantially identical vent conduits, each of the vent conduits having a central axis, a first end defined by a first continuous edge lying in a plane perpendicular to the central axis, and a second end defined by a second continuous edge lying in a plane at a forty-five degree angle to the central axis, the second ends of the vent conduits being connected together with the central axes of the conduits aligned to conduct exhaust gases between the exhaust opening and one of the vertical opening and the horizontal opening, and the second ends of the conduits being connected toget

Abstract: A direct venting system for an indoor domestic type water heater vents the combustion chamber of the water heater directly with the outdoor atmosphere by means of natural convection both to supply incoming combustion air and to expel flue gases. A conduit assembly extends from an indoor end associated with the water heater to an outdoor end in communication with the outdoor atmosphere, and provides continuous combustion air inlet and flue gas outlet plenums to isolate the combustion chamber of the water heater from the indoor room air.