Patents by Inventor Michael Kember

Michael Kember has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11965062
    Abstract: The method of preparing the polycarbonate ether polyol or high molecular weight polyether carbonate using controlled addition of materials during polymerisation includes the steps of: mixing catalyst of formula(I), double metal cyanide (DMC) catalyst and optionally carbon dioxide and/or solvent with epoxide and optionally starter compound and/or carbon dioxide; or mixing DMC catalyst and optionally starter compound, carbon dioxide and/or solvent with epoxide and optionally carbon dioxide and/or solvent; or mixing epoxide, catalyst of formula(I), starter compound and carbon dioxide and optionally solvent; or mixing catalyst of formula (I), DMC catalyst and optionally starter compound, epoxide, carbon dioxide and/or solvent to form in each case a mixture (?); and adding one or more of starter compound, epoxide, carbon dioxide, catalyst of formula(I), DMC catalyst and/or solvent to mixture (?) to form mixture (?) comprising starter compound, epoxide, carbon dioxide, catalyst of formula(I), DMC catalyst and optio
    Type: Grant
    Filed: October 24, 2018
    Date of Patent: April 23, 2024
    Assignee: Econic Technologies LTD.
    Inventors: Michael Kember, James Leeland, Rakibul Kabir, Emmalina Hollis
  • Publication number: 20240067776
    Abstract: The present invention relates to a method for preparing a high molecular weight polyether carbonate, by reacting an epoxide and carbon dioxide in the presence of a catalyst of formula (I), and a double metal cyanide (DMC) catalyst.
    Type: Application
    Filed: October 2, 2023
    Publication date: February 29, 2024
    Inventors: Michael Kember, Carly Anderson, Emma Hollis
  • Patent number: 11912673
    Abstract: A process for preparing a tetra-substituted aminobiphenol macrocyclic ligand having the structure (I), including the step of treating a precursor compound having the structure (II) with a compound having the structure R6-L where L is a leaving group (hereafter compound (III)) in the presence of a base.
    Type: Grant
    Filed: April 20, 2021
    Date of Patent: February 27, 2024
    Assignee: Econic Technologies Ltd.
    Inventors: Michael Kember, Anthony Chartoire, Anthea Blackburn, Samuel Drane
  • Publication number: 20240002608
    Abstract: (Poly)ol block copolymers having a polycarbonate or polyether carbonate, polyester and polyether or ethercarbonate blocks of structure C—B-A?-Z?—Z—(Z?-A?-B—C)n wherein n=t?1 and wherein t=the number of terminal OH group residues on the block A; and wherein each A? is independently a polycarbonate chain having at least 70% carbonate linkages, or a polyethercarbonate chain having at least 30% ether linkages, wherein each B is a (poly)ester block formed by epoxide and cyclic anhydride reaction/copolymerisation and/or cyclic ester ring-opening reaction % polymerisation, and each C is independently a (poly)ethercarbonate or (poly)ether block having 50-100% ether linkages; and wherein Z?—Z—(Z?)n is a starter residue. Block B may have one of the following structures wherein n2 is 1 or more and n3/n4 is 1 or more, which extends to higher polymers such as polyurethanes produced from copolymers, compositions and processes of production of such polyols.
    Type: Application
    Filed: November 4, 2021
    Publication date: January 4, 2024
    Inventors: Michael KEMBER, James LEELAND, Kerry RILEY
  • Patent number: 11851525
    Abstract: The present invention relates to a method for preparing a high molecular weight polyether carbonate, by reacting an epoxide and carbon dioxide in the presence of a catalyst of formula (I), and a double metal cyanide (DMC) catalyst.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: December 26, 2023
    Assignee: ECONIC TECHNOLOGIES LIMITED
    Inventors: Michael Kember, Carly Anderson, Emma Hollis
  • Publication number: 20230147677
    Abstract: A processfor producing a (poly)ol block copolymer comprising the reaction of a DMC catalyst with a polycarbonate or polyester (poly)ol (co)polymer and ethylene oxide, and optionally one or more other alkylene oxides, to produce a (poly)ol block copolymer wherein > 70% of the copolymer chain ends are terminated by primary hydroxyl groups, and the copolymers and products incorporating such copolymers.
    Type: Application
    Filed: March 2, 2021
    Publication date: May 11, 2023
    Inventor: Michael Kember
  • Publication number: 20230100282
    Abstract: The present invention relates to a method for preparing a high molecular weight polyether carbonate, by reacting an epoxide and carbon dioxide in the presence of a catalyst of formula (1), and a double metal cyanide (DMC) catalyst.
    Type: Application
    Filed: November 16, 2022
    Publication date: March 30, 2023
    Inventors: Michael Kember, Carly Anderson, Emma Hollis
  • Patent number: 11613606
    Abstract: A method for quenching a polymerisation process is described. The reaction of carbon dioxide with an epoxide in the presence of a bimetallic metal complex catalyst to produce a polymer comprises the quenching step of deactivation of the catalyst by contacting the catalyst with an acid effective to deactivate the catalyst. The deactivated catalyst may be removed from the polymer product by contacting the catalyst and polymer product with a solid phase and/or by precipitation; and the catalyst may also be optionally reactivated by contacting the deactivated catalyst with an anion. The acid may contain an anion effective to initiate the polymerisation process and effective to deactivate the catalyst and the molar ratio of acid to catalyst in the deactivation step may be less than or equal to 20:1 of the acid to catalyst mole ratio for the reaction.
    Type: Grant
    Filed: October 24, 2018
    Date of Patent: March 28, 2023
    Assignee: Econic Technologies LTD
    Inventors: Michael Kember, David Muir, Anthony Chartoire, James Leeland, Fernando Valera, Andrew Carruthers, Rakibul Kabir
  • Publication number: 20230033621
    Abstract: A (poly)ol block copolymer of general structure B-A-(B)n, wherein block A is a polycarbonate block or polyester block, n=t?1 and t=the number of reactive end residues on block A, wherein block B is a polyethercarbonate block and wherein >70% of the copolymer chain ends are terminated by primary hydroxyl groups, and a process of producing such copolymers and products incorporating such copolymers.
    Type: Application
    Filed: March 2, 2021
    Publication date: February 2, 2023
    Inventors: James Leeland, Gemma Fereday-Trott, Michael Kember
  • Publication number: 20220227926
    Abstract: A process for producing a polyol block copolymer in a multiple reactor system including a first and second reactor in which a first reaction takes place in the first reactor and a second reaction takes place in the second reactor. The first reaction is the reaction of a carbonate catalyst with CO2 and epoxide, in the presence of starter and/or solvent to produce polycarbonate polyol copolymer and the second reaction is the reaction of DMC catalyst with the polycarbonate polyol compound of the first reaction and epoxide to produce polyol block copolymer. The product of the first reaction is fed into the second as crude reaction mixture, the epoxide and the polycarbonate polyol compound of the first reaction are fed in a continuous or semi-batch manner, and/or the product of the first reaction has neutral or alkaline pH on addition to the second. The invention further relates to the copolymers and products incorporating such copolymers.
    Type: Application
    Filed: May 1, 2020
    Publication date: July 21, 2022
    Inventors: James Leeland, Rakibul Kabir, Kerry Riley, Michael Kember
  • Publication number: 20220227925
    Abstract: A polyol block copolymer comprising a polycarbonate block, A (-A?-Z?—Z—(Z?-A?)n-), and polyethercarbonate blocks, B. The polyol block copolymer has the polyblock structure: B-A?-Z?—Z—(Z?-A?-B)n wherein n=t?1 and wherein t=the number of terminal OH group residues on the block A; and wherein each A? is independently a polycarbonate chain having at least 70% carbonate linkages, and wherein each B is independently a polyethercarbonate chain having 50-99% ether linkages and at least 1% carbonate linkages; and wherein Z?—Z—(Z?)n is a starter residue. A process of producing a polyol block copolymer from a two step process carried out in two reactors, and products and compositions incorporating such copolymers.
    Type: Application
    Filed: May 1, 2020
    Publication date: July 21, 2022
    Inventors: James Leeland, Rakibul Kabir, Kerry Riley, Michael Kember
  • Publication number: 20220185956
    Abstract: A method for quenching a polymerisation process is described. The reaction of carbon dioxide with an epoxide in the presence of a bimetallic metal complex catalyst to produce a polymer comprises the quenching step of deactivation of the catalyst by contacting the catalyst with an acid effective to deactivate the catalyst. The deactivated catalyst may be removed from the polymer product by contacting the catalyst and polymer product with a solid phase and/or by precipitation; and the catalyst may also be optionally reactivated by contacting the deactivated catalyst with an anion. The acid may contain an anion effective to initiate the polymerisation process and effective to deactivate the catalyst and the molar ratio of acid to catalyst in the deactivation step may be less than or equal to 20:1 of the acid to catalyst mole ratio for the reaction.
    Type: Application
    Filed: October 24, 2018
    Publication date: June 16, 2022
    Inventors: Michael Kember, David Muir, Anthony Chartoire, James Leeland, Fernando Valera, Andrew Carruthers, Rakibul Kabir
  • Publication number: 20210238149
    Abstract: A process for preparing a tetra-substituted aminobiphenol macrocyclic ligand having the structure (I), including the step of treating a precursor compound having the structure (II) with a compound having the structure R6-L where L is a leaving group (hereafter compound (III)) in the presence of a base.
    Type: Application
    Filed: April 20, 2021
    Publication date: August 5, 2021
    Inventors: Michael Kember, Anthony Chartoire, Anthea Blackburn, Samuel Drane
  • Patent number: 11014894
    Abstract: A process for preparing a tetra-substituted aminobiphenol macrocyclic ligand having the structure (I), comprising the step of treating a precursor compound having the structure (II) with a compound having the structure R6-L where L represents a leaving group (hereinafter compound (III)) in the presence of a base.
    Type: Grant
    Filed: March 2, 2018
    Date of Patent: May 25, 2021
    Assignee: ECONIC TECHNOLOGIES LIMITED
    Inventors: Michael Kember, Anthony Chartoire, Anthea Blackburn, Samuel Drane
  • Publication number: 20200369829
    Abstract: The present invention relates to a method for preparing a polycarbonate ether polyol, by reacting an epoxide and carbon dioxide in the presence of a catalyst of formula (I), a double metal cyanide (DMC) catalyst and a starter compound.
    Type: Application
    Filed: August 6, 2020
    Publication date: November 26, 2020
    Applicant: Econic Technologies Ltd.
    Inventors: Michael Kember, Rakibul Kabir, Charlotte Katherine Williams
  • Publication number: 20200339732
    Abstract: A rigid foam including the reaction product of an (poly)isocyanate, and a polyethercarbonate polyol copolymer is described. The polyethercarbonate polyol copolymer is derived from the copolymerisation of one or more epoxides with CO2, wherein the total-CO2— content of the polyethercarbonate polyol copolymer is between 1 and 40 wt %, the carbonate linkages are <95% of the total linkages from the copolymerisation, and the molecular weight is between 100 to 5000 g/mol. The foam is a polyurethane foam, more typically, a polyisocyanurate or a mixed polyisocyanurate/polyurethane foam. Methods, polyols and compositions for producing the foams are also described.
    Type: Application
    Filed: December 21, 2018
    Publication date: October 29, 2020
    Inventors: Michael Kember, Rakibul Kabir, Mark Andrews
  • Publication number: 20200339749
    Abstract: The method of preparing the polycarbonate ether polyol or high molecular weight polyether carbonate using controlled addition of materials during polymerisation includes the steps of: mixing catalyst of formula(I), double metal cyanide (DMC) catalyst and optionally carbon dioxide and/or solvent with epoxide and optionally starter compound and/or carbon dioxide; or mixing DMC catalyst and optionally starter compound, carbon dioxide and/or solvent with epoxide and optionally carbon dioxide and/or solvent; or mixing epoxide, catalyst of formula(I), starter compound and carbon dioxide and optionally solvent; or mixing catalyst of formula (I), DMC catalyst and optionally starter compound, epoxide, carbon dioxide and/or solvent to form in each case a mixture (?); and adding one or more of starter compound, epoxide, carbon dioxide, catalyst of formula(I), DMC catalyst and/or solvent to mixture (?) to form mixture (?) comprising starter compound, epoxide, carbon dioxide, catalyst of formula(I), DMC catalyst and o
    Type: Application
    Filed: October 24, 2018
    Publication date: October 29, 2020
    Inventors: Michael Kember, James Leeland, Rakibul KABIR, Emmalina Hollis
  • Patent number: 10774180
    Abstract: The present invention relates to the field of polymerisation catalysts, and systems comprising these catalysts for polymerising carbon dioxide and an epoxide, a lactide and/or lactone, and/or an epoxide and an anhydride. The catalyst is of formula (I): wherein at least one of M1 or M2 is selected from Ni(II) and Ni(III)-X. A process for the reaction of carbon dioxide with an epoxide; an epoxide and an anhydride; and/or a lactide and/or a lactone in the presence of the catalyst is also described.
    Type: Grant
    Filed: June 21, 2018
    Date of Patent: September 15, 2020
    Assignee: ECONIC TECHNOLOGIES LTD.
    Inventors: Colin Keyworth, Andy Chapman, Anthony Chartoire, Emmalina Hollis, Charlotte Williams, Michael Kember
  • Patent number: 10774179
    Abstract: The present invention relates to a method for preparing a polycarbonate ether polyol, by reacting an epoxide and carbon dioxide in the presence of a catalyst of formula (I), a double metal cyanide (DMC) catalyst and a starter compound.
    Type: Grant
    Filed: November 10, 2017
    Date of Patent: September 15, 2020
    Assignee: Econic Technologies Ltd.
    Inventors: Michael Kember, Rakibul Kabir, Charlotte Katherine Williams
  • Patent number: 10696797
    Abstract: The present invention provides methods for producing block copolymers, either by the sequential addition of monomers, or using a “one-pot” method. The invention also relates to novel methods for producing polyesters by ring opening lactides and/or lactones and by copolymerising anhydrides and epoxides.
    Type: Grant
    Filed: June 26, 2018
    Date of Patent: June 30, 2020
    Assignee: IP2IPO Innovations Limited
    Inventors: Charlotte Katherine Williams, Charles Romain, Michael Kember