Abstract: An improved production process for preparing parfried and frozen French fry potato products with reduced crumb generation particularly upon finish preparation as by finish frying. Potato products such as French fry strips are cut, blanched and parfried, followed by a water treatment step as by applying a light spray or mist of water at ambient temperature and preferably at a rate selected to avoid any substantial overspray. The potato products are frozen for shipment and/or storage awaiting finish preparation. Upon finish preparation as by finish frying in hot oil, the potato products exhibit substantially reduced crumb generation. The improved process is particularly useful when parfrying and/or finish frying the potato products in a liquid or substantially non-hydrogenated oil, such as a zero grams Trans Fat (ZGTF) oil, with dramatically reduced crumb generation upon finish fry preparation while retaining a substantially optimized balance of sensory characteristics.

Abstract: A system and process for producing an agglomerated potato product from dried flakes and/or granules, and pre-blended dry and wet ingredients. The system and process include pre-blending of dry and wet ingredients such as salt, powdered milk, butter flavors, with warm water and/or oil, followed by mixing with dry potato flakes or the like to produce an agglomerated potato product having a crumbly consistency. This product is delivered by an auger to a conveyor for passage beneath a rotary driven roller for converting the product into a thin layer of small agglomerate type particles which are then delivered to a fluidized bed dryer for reducing the moisture content of the agglomerated potato product to about 6-8%. The resultant dried, agglomerated potato product has a generally granular consistency and is suitable for long-term storage preparatory to finish preparation by water addition to provide a flavorful potato product.

Abstract: An improved parfry oil blend and related production process for parfrying vegetable pieces particularly such as French fry potato strips followed by freezing for packaging, storage and/or shipment before finish preparation, wherein the parfry oil blend reduces post-parfry freeze clumping. The improved oil blend comprises a substantially fully hydrogenated hard stock component selected from the group consisting essentially of cottonseed and palm oils at a proportion of less than 11% and preferably about 8-10% by weight. This hard stock component is blended with a liquid stock component such as a zero grams trans fat (ZGTF) liquid oil such as soy, canola, safflower, and the like. When potato strips are parfried in this improved oil blend, and then frozen, freezer clumps are substantially eliminated.

Abstract: An improved production process for preparing parfried and frozen French fry potato products with reduced crumb generation particularly upon finish preparation as by finish frying. Potato products such as French fry strips are cut, blanched and parfried, followed by a water treatment step as by applying a light spray or mist of water at ambient temperature and preferably at a rate selected to avoid any substantial overspray. The potato products are frozen for shipment and/or storage awaiting finish preparation. Upon finish preparation as by finish frying in hot oil, the potato products exhibit substantially reduced crumb generation. The improved process is particularly useful when parfrying and/or finish frying the potato products in a liquid or substantially non-hydrogenated oil, such as a zero grams Trans Fat (ZGTF) oil, with dramatically reduced crumb generation upon finish fry preparation while retaining a substantially optimized balance of sensory characteristics.

Abstract: Parfried potato strips and a related preparation process are provided wherein the parfried strips have a relatively low moisture content suitable for oven finish or rapid finish fry preparation, and further wherein the parfried strips exhibit improved storage stability without developing undesirable off-flavor characteristics. The parfried potato strips are initially blanched and then surface treated to apply reducing sugar in a controlled amount prior to parfrying in hot oil and freezing. In one form, the surface treatment is a dextrose-containing dip or spray, whereas in another form the surface treatment is a sugar-containing starch-based batter coating. In either case, the quantity of sugar on the exterior surfaces of the strips is regulated in relation to the parfry oil temperature to achieve a target strip color.

Abstract: Improved batter coated French fried potato strips and a related preparation process are provided, wherein the potato strips are suitable for fast finish preparation in an oven and exhibit overall taste, appearance and textural characteristics closely emulating frozen parfried potato strips which have been finish prepared by frying. The preparation process comprises cutting and blanching fresh potato strips, and then coating the strips with an aqueous starch slurry. The batter coated potato strips are then subjected to a first parfry step after which the strips are promptly frozen. The once-parfried and frozen potato strips are next subjected to a second parfry step followed by freezing a second time and packaging for storage and/or shipment. The thus-prepared potato strips can be finish cooked in an oven for consumption, with a short preparation time and with quality characteristics similar to French fried potato strips which have been finish prepared by frying.

Abstract: An improved process is provided for preparing parfried and frozen French fry potato strips for reconstitution for consumption by finish frying wherein the finish fry time period is substantially reduced. French fry potato strips which have been initially processed to a parfried and preferably frozen state, for example, in accordance with U.S. Pat. No. 3,397,993, are subjected to a hot air impingement step including exposure to relatively high velocity air at a selected temperature and for a controlled time period to achieve a rapid yet controlled reduction in strip moisture content and to texturize the outer skin surfaces of the strips without frying. The strips are then frozen and stored awaiting rapid reconstitution by finish frying in hot oil within a substantially reduced frying time, with the reconstituted strips exhibiting substantially optimum taste, color, and textural characteristics.

Abstract: A method of shaping potato dough into elongated strips comprises feeding a mass of dough from a hopper between a feed roller and a parallel die roller of a continuous rotary shaper. The feed roller forces the dough into annular channels in the die roller to form a plurality of dough strips. The dough strips are continuously released from the die roller onto a conveyor belt driven by an adjustable pressure roller in direct rolling pressure commnication with the die roller.

Abstract: The invention provides for addition of a process oil in a liquid state, such as a vegetable oil, an animal fat or blend thereof to potato dough ingredients to enhance tenderness and crispness in the finished formed potato product and to reduce occurrences of "feathering" and "overmixing" of the dough during processing. Accordingly, a liquid oil addition of from about 0.12 weight percent to less than about 2.0 weight percent to the potato dough ingredients is presently preferred as producing the most desirable end product with respect to crispness, flavor, and interior and exterior characteristics. In one embodied form of the invention, the process oil may be added by incorporation of finely chopped, par-fried, frozen, potato eliminations into the potato dough. If eliminations are incorporated, a maximum of about 4.0 weight percent process oil in the potato dough can be utilized in accordance with the present invention.

Abstract: A frozen french fried potato product for heating in a toaster or oven, is provided. The product is made from a cohesive dough which is prepared by admixing cooked potatoes with additives comprising water, a binding agent, cellulose, and dehydrated potato flakes or granules. The dough is extruded into said product which is fried in cooking oil and frozen.