Patents by Inventor Michael L. Hayes

Michael L. Hayes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9580312
    Abstract: The invention relates to a continuous method for producing acetylenes and syngas by partially oxidizing hydrocarbons with oxygen. A first feed stream (1) containing one or more hydrocarbons and a second feed stream (2) containing oxygen are —mixed in a ratio of the mass flows of the second feed stream (2) to the first feed stream (1) corresponding to an oxygen number of less than or equal to 0.31, said streams being heated separately from each other, —and fed to a combustion chamber (FR) via a burner block (BR), the partial oxidation of the hydrocarbons being carried out in said combustion chamber, —thereby obtaining a first cracked gas stream Ig. The invention is characterized in that —the first cracked gas stream Ig is precooled to a temperature ranging from 100 to 1000° C.
    Type: Grant
    Filed: January 15, 2014
    Date of Patent: February 28, 2017
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Kai Rainer Ehrhardt, Horst Neuhauser, Michael L. Hayes
  • Patent number: 9290384
    Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, is disclosed. The process consists of separately preheating and then mixing a first input stream containing a hydrocarbon and a second input stream containing oxygen, supplying the first input stream and the second input stream via a burner block to a firing space, quenching a cracking gas obtained to produce a process water stream and a product gas stream, cooling the product gas stream in a cooling column by direct heat exchange with cooling water, depleting soot in an electrostatic filter, combining all process water streams and passing through soot channels, subjecting the combined process water stream to a cleaning operation by partial vaporization in a one-stage flash vessel to obtain a cleaned process water stream, and recycling the cleaned process water stream into the process.
    Type: Grant
    Filed: May 24, 2013
    Date of Patent: March 22, 2016
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Mirko Haider, Horst Neuhauser, Michael L. Hayes
  • Publication number: 20150336858
    Abstract: The invention relates to a continuous method for producing acetylenes and syngas by partially oxidizing hydrocarbons with oxygen. A first feed stream (1) containing one or more hydrocarbons and a second feed stream (2) containing oxygen are mixed in a ratio of the mass flows of the second feed stream (2) to the first feed stream (1) corresponding to an oxygen number of less than or equal to 0.31, said streams being heated separately from each other, and fed to a combustion chamber (FR) via a burner block (BR), the partial oxidation of the hydrocarbons being carried out in said combustion chamber, thereby obtaining a first cracked gas stream Ig. The invention is characterized in that the first cracked gas stream Ig is precooled to a temperature ranging from 100 to 1000° C.
    Type: Application
    Filed: January 15, 2014
    Publication date: November 26, 2015
    Applicant: BASF SE
    Inventors: Maximilian VICARI, Christian WEICHERT, Dirk GROSSSCHMIDT, Michael RUSS, Kai Rainer EHRHARDT, Horst NEUHAUSER, Michael L. HAYES
  • Publication number: 20130334464
    Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, is disclosed. The process consists of separately preheating and then mixing a first input stream containing a hydrocarbon and a second input stream containing oxygen, supplying the first input stream and the second input stream via a burner block to a firing space, quenching a cracking gas obtained to produce a process water stream and a product gas stream, cooling the product gas stream in a cooling column by direct heat exchange with cooling water, depleting soot in an electrostatic filter, combining all process water streams and passing through soot channels, subjecting the combined process water stream to a cleaning operation by partial vaporization in a one-stage flash vessel to obtain a cleaned process water stream, and recycling the cleaned process water stream into the process.
    Type: Application
    Filed: May 24, 2013
    Publication date: December 19, 2013
    Inventors: Maximilian VICARI, Christian WEICHERT, Dirk GROSSSCHMIDT, Michael RUSS, Mirko HAIDER, Horst NEUHAUSER, Michael L. HAYES
  • Patent number: 8506924
    Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, by first separately preheating the hydrocarbon gas and oxygen gas, and then reacting the gases and cooling the products rapidly. The reactor wall is blanketed with a purge gas stream, introduced through a plurality of feed lines. These feed lines deliver purge gas in a vector direction within a 10° angle of the main flow direction of the reactive gas stream. The purge gas is delivered at multiple stages relative to the main flow direction of the reactive gas stream, and the free cross section of the firing space available to the reactive gas stream, at the height of the feed lines of the purge gas stream, is approximately constant.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: August 13, 2013
    Assignee: BASF SE
    Inventors: Dirk Grossschmidt, Michael Russ, Peter Renze, Maximilian Vicari, Christian Weichert, Kai Rainer Ehrhardt, Horst Neuhauser, Hans Zapf, Michael L. Hayes
  • Publication number: 20120119150
    Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, by first separately preheating the hydrocarbon gas and oxygen gas, and then reacting the gases and cooling the products rapidly. The reactor wall is blanketed with a purge gas stream, introduced through a plurality of feed lines. These feed lines deliver purge gas in a vector direction within a 10° angle of the main flow direction of the reactive gas stream. The purge gas is delivered at multiple stages relative to the main flow direction of the reactive gas stream, and the free cross section of the firing space available to the reactive gas stream, at the height of the feed lines of the purge gas stream, is approximately constant.
    Type: Application
    Filed: November 9, 2011
    Publication date: May 17, 2012
    Applicant: BASF SE
    Inventors: Dirk GROßSCHMIDT, Michael Russ, Peter Renze, Maximilian Vicari, Christian Weichert, Kai Rainer Ehrhardt, Horst Neuhauser, Hans Zapf, Michael L. Hayes
  • Patent number: 8173853
    Abstract: A process is proposed for continuously operating a plant for preparing acetylene from hydrocarbons by partial oxidation, cleavage in an arc or pyrolysis of hydrocarbons to obtain a reaction gas mixture which is conducted through one or more compressors, the pressure of the reaction gas mixture on the suction side of the compressor being controlled within a predefined range by means of a conventional controller, which comprises additionally using a higher-level model-supported predictive controller which reacts to abrupt changes in the mass flow rate of the reaction gas mixture.
    Type: Grant
    Filed: April 4, 2007
    Date of Patent: May 8, 2012
    Assignee: BASF SE
    Inventors: Kai Rainer Ehrhardt, Raymond Poche, William R. Scullin, Michael L. Hayes
  • Patent number: 8017823
    Abstract: A process is proposed for continuously operating a plant for preparing acetylene from hydrocarbons by partial oxidation, cleavage in an arc or pyrolysis of hydrocarbons to obtain a reaction gas mixture which is conducted through one or more compressors, the pressure of the reaction gas mixture on the suction side of the compressor being controlled within a predefined range by means of a conventional controller, which comprises additionally using a high-level model-supported predictive controller which reacts to abrupt changes in the mass flow rate of the reaction gas mixture.
    Type: Grant
    Filed: April 11, 2006
    Date of Patent: September 13, 2011
    Assignee: BASF, SE
    Inventors: Kai Rainer Ehrhardt, Raymond Poche, William R. Scullin, Michael L. Hayes
  • Patent number: 7928275
    Abstract: Process for the preparation of acetylene from hydrocarbons by partial oxidation, arc cleavage or pyrolysis, the material stream comprising the acetylene and soot obtained being fed to a compressor, wherein a liquid which takes up the major part of the soot present in the material stream is sprayed into the compressor.
    Type: Grant
    Filed: February 13, 2007
    Date of Patent: April 19, 2011
    Assignee: BASF SE
    Inventors: Michael Bachtler, Kai Rainer Ehrhardt, Christopher P Witte, Michael L. Hayes
  • Publication number: 20090306447
    Abstract: A process is proposed for continuously operating a plant for preparing acetylene from hydrocarbons by partial oxidation, cleavage in an arc or pyrolysis of hydrocarbons to obtain a reaction gas mixture which is conducted through one or more compressors, the pressure of the reaction gas mixture on the suction side of the compressor being controlled within a predefined range by means of a conventional controller, which comprises additionally using a higher-level model-supported predictive controller which reacts to abrupt changes in the mass flow rate of the reaction gas mixture.
    Type: Application
    Filed: April 4, 2007
    Publication date: December 10, 2009
    Applicant: BASF SE
    Inventors: Kai Rainer Ehrhardt, Raymond Poche, William R. Scullin, Michael L. Hayes
  • Publication number: 20090023970
    Abstract: Process for the preparation of acetylene from hydrocarbons by partial oxidation, arc cleavage or pyrolysis, the material stream comprising the acetylene and soot obtained being fed to a compressor, wherein a liquid which takes up the major part of the soot present in the material stream is sprayed into the compressor.
    Type: Application
    Filed: February 13, 2007
    Publication date: January 22, 2009
    Applicant: BASF SE
    Inventors: Michael Bachtles, Kai Rainer Ehrhardt, Christopher P. Witte, Michael L. Hayes
  • Patent number: 6381864
    Abstract: An improved frame height gauge for race cars includes a substantially hollow housing having an open top end. A spring urges a stop member pivotally mounted within the housing to an extended position in which the stop member projects through the top opening. In use, an individual slides the gauge beneath a frame portion of a race car at a location to be measured, causing the stop member to contact a portion of the race car frame, depressing the stop member against the bias of the spring into the housing to a depressed position in which the distance from a bottom surface of the housing resting on the ground or a floor to the uppermost extending portion of the stop member corresponds to the car frame height at the particular location.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: May 7, 2002
    Inventor: Michael L. Hayes
  • Patent number: 6268487
    Abstract: A method of separating a soluble milk component from milk is disclosed. The method involves the use of tangential flow filtration across a membrane to form a retentate and a permeate, combining the permeate with the original milk sample, and repeating this procedure until the milk has been sufficiently purified. Preferably, the milk is combined with a chelating agent, such as EDTA, to improve the purification efficiency. This procedure is advantageously employed with milk from transgenic animals which have been genetically altered to express exogenous proteins, such as therapeutic proteins, in their milk.
    Type: Grant
    Filed: May 13, 1996
    Date of Patent: July 31, 2001
    Assignee: Genzyme Transgenics Corporation
    Inventors: Joseph P. Kutzko, Michael L. Hayes, Lee T. Sherman
  • Patent number: 4885811
    Abstract: A restraint comprises a multiplicity of flexible bubbles which are encased in an air-tight envelope of film material. The bubbles are soft, having a Shore A Durometer rating of 10 or less. When air inside the envelope is withdrawn, the restraint molds to the shape of the animate or inanimate object which it surrounds. The restraint becomes surprising rigid but remains soft and pliable. Another embodiment of the invention is particularly designed as an infant carrier.
    Type: Grant
    Filed: May 23, 1988
    Date of Patent: December 12, 1989
    Inventor: Michael L. Hayes
  • Patent number: 4713770
    Abstract: A system for the detection of broken and worn machine tools which may be employed to protect machine tools using one or more machine tool bits and an automatic sequence of machining instructions comprising one or more machining steps. Piezoelectric load cells translate the force applied between the machine tool bit and the workpiece into electrical signals, one of which is selected, sampled, and processed into a series of force values by an analog module, one average force value for every revolution of a machine tool spindle. For the first pass on a first workpiece by a particular machining operation, force value maxima are learned for each machining step, and broken and worn tool force limits are calculated from these force maxima for each machining step. During this learn pass, each recorded force value is compared against predetermined learn ceiling in order to protect the machine tool.
    Type: Grant
    Filed: April 19, 1985
    Date of Patent: December 15, 1987
    Assignee: Kinetic Systems Corporation
    Inventors: Michael L. Hayes, Paul S. Mahr, John W. Tippie