Abstract: A rotary damper for use in an automotive vehicle. The rotary damper includes an outer casing having a main chamber and a pair of piston orifices, the main chamber and the piston orifices being filled with a damping fluid, a pivotable cam located in the main chamber and attached to an arm for transferring the rotary movement of the arm to the cam. The damper also includes a pair of pistons, each located in its own orifice, and connected to opposite sides of the cam. When the ami transfers the rotary movement to the cam, each piston is moved in opposite directions in its respective piston orifice to damp the rotary movement of the arm.

Abstract: A novel and improved magnetorheological (MR) damper charging system is provided which simply and effectively substantially minimizes MR fluid leakage during a MR damper assembly process thereby minimizing cleanup and reducing costs. The damper charging system includes a charging body having a bore for receiving damper components and damper fluid, at least one inlet formed in the charging body for delivering fluid to the bore, and a magnetic field generating assembly mounted at the inlet and operable in an energized state to generate a magnetic field across the inlet to cause MR fluid in the inlet to experience a MR effect sufficient to prevent leakage flow through and from the inlet. An inlet valve is mounted on the charging body for controlling flow of fluid through the inlet into the bore.

Abstract: A magnetorheological fluid damper is provided which permits effective control of damping while minimizing assembly size and costs by including a thin-walled insert in a flow gap formed between a flux ring and a piston body. The insert may include a thin-walled tubular insert having a generally smooth cylindrical shape for increasing the shear surface area. Alternatively, a corrugated insert may be provided having corrugations formed by edges extending axially along the insert. The corrugations may be formed in a variety of locations, sizes, shapes and spacings along the axial extent of the insert and the circumference of the insert. The corrugations advantageously effectively align the insert within the flow gap and also function to securely connect the flux ring to the piston body without the use of other devices such as plates thereby reducing the size and cost of the assembly.

Abstract: A snap ring closure system is particularly useful in securing a rod guide in an end of a tube of a hydraulic damper. The snap ring closure system utilizes an end cap or rod guide having a double-lobed groove and a peripheral flange about its outer end. The double-lobed groove includes an outer lobe and an inner lobe of a lesser depth than the outer lobe. A groove is formed on the tube and is positioned to design with the doubled-lobed groove when the end cap is inserted in the tube. The end cap includes a first snap ring in the outer lobe which expands outwardly into the tube groove when the cap is first inserted. The cap is secured by engagement of the first snap ring with the inner more shallow lobe. A second snap ring is placed between the flange and the end of the tube to remove any play between the end cap and tube.

Abstract: A monotube suspension damper including a cylinder tube having a fluid chamber and a gas chamber, a piston dividing the fluid chamber into a compression chamber and a rebound chamber, a primary fluid flow path across the piston including flow control valves which throttle fluid flow, a secondary fluid flow path across the piston parallel to the primary flow path including flow control valves which throttle fluid flow, and a tubular connecting rod on the cylinder tube connected to the piston. A valve spool is supported on the piston for linear translation between closed and open positions blocking and unblocking the secondary flow path. A control rod inside of the connecting rod is disposed between the valve spool and a flexible diaphragm exposed to pneumatic pressure in an expansible load leveling chamber between sprung and unsprung masses of the motor vehicle.

Abstract: A brake apply system includes a pressure charging module having a bore carrying a pumping piston that has a base piston surface and an augmentation piston surface. The pressure charging piston separates the bore into an input chamber adjacent the base piston surface and an output chamber adjacent the augmentation piston surface. A suspension damper is hydraulically connected to the input chamber of the pressure charging module, preferably through a continuously open fluid communication circuit. A wheel brake is hydraulically connected to the accumulator output chamber through a selectively open fluid communication circuit.

Abstract: A damper provides tunable variable rates in both extension and compression operation. A piston is carried in a cylinder tube separating out extension and compression chambers. The piston carries a first valving assembly that is tuned to provide a first damping level when fluid flows through the piston from the extension chamber to the compression chamber and a second valving assembly that is tuned to provide a second damping level when fluid flows through the piston from the compression chamber to the extension chamber. A control valve assembly is mounted to move with the piston. When the control valve assembly is closed, fluid flow between the compression and extension chamber flows substantially only through the first and second valving assemblies and when the control valve is open at least some fluid flows between the compression and extension chambers through a secondary valve assembly without passing through the first and second valving assemblies.

Abstract: A split rotor cooling fan clutch includes an input member that is constantly driven at engine speed, or at some selected proportion thereof. An output member is journaled on the input member so as to be supported thereon in a substantially nonrotating state when decoupled and alternately, to be concentrically rotatable in concert therewith at a variety of speeds. A space presented between the input and output members contains a quantity of magnetorheological fluid. An engagement mechanism includes the split rotor and coil, with a ferromagnetic element positioned to define an operative gap between the rotor and the ferromagnetic element. The coil is selectively energized with a given current to result in a torque transfer between the input and output elements that provides a rotational speed of the fan tailored to the cooling requirements of the associated engine. Internal heat generation is managed electronically to prevent overheating.

Abstract: In a vehicle braking system, integral control and isolation valves are used to individually control the brake line pressure to each wheel brake and to provide pedal isolation for each brake channel. The system is operable on a single fluid or a separated fluid system with an integrated power source. Full proportional anti-lock braking and traction control is provided to each selected wheel independently. The system is applicable as a two, three or four channel base brake system.

Abstract: A hydraulic power booster for a brake apply system includes a mechanically actuated hydraulic booster of compact design that can be integrated in line with a conventional type master cylinder. Additionally, a combination of twin mechanically actuated check valves is arranged to provide a structure with essentially no leakage when the hydraulic booster is at rest and when the hydraulic booster is at poise. A mechanically actuated check valve is normally held open and is positioned in a passageway between the power piston and a fluid reservoir. This check valve is substantially, immediately closed upon the application of force to the brake pedal. Another mechanically actuated check valve is provided in a passageway between the hydraulic power supply and the power piston. This check valve is mechanically opened to supply a selected amount of pressurized fluid to the power piston which generates a selected amount of vehicle braking in response to actuation of the brake pedal.

Abstract: A damper includes a piston that carries a relatively compact control valve for controlling fluid flow through the piston. The control valve provides a variable amount of damping by regulating damper fluid flow between the extension chamber and the compression chamber of the damper during extension and compression strokes. Pressure regulation across the piston is controlled through two alternate flow paths as determined by the control valve. Damping through the first flow path is relatively soft and is determined according to the deflective characteristics of a single bi-directional annular disc valve. Damping through the second flow path is relatively firm and is determined by the first bi-directional single annular disc and a second bi-directional single annular disc in series.

Abstract: A damper includes a piston that carries a relatively compact control valve for controlling fluid flow through the piston. The control valve provides a variable amount of damping by regulating damper fluid flow between the extension chamber and the compression chamber of the damper during extension and compression strokes. Pressure regulation across the piston is controlled through two alternate flow paths as determined by the control valve. Damping through the first flow path is relatively soft and is determined according to the deflective characteristics of first and second single bi-directional annular disc valves in parallel. Damping through the second flow path is relatively firm and is determined solely by the second bi-directional single annular disc.

Abstract: A proportional fluid pressure regulation system is provided using a combination of a proportional valve and a shuttle valve for fluid flow control. A system of fluid pressure regulation is achieved where the desired pressure output is provided by one of two pressure input sources. The two pressure input sources are alternately selected by operation of a pilot operated shuttle valve and a solenoid operated proportional valve. The two pressure sources may comprise a manually actuated vehicle braking system's master cylinder and a power operated fluid pump.