Abstract: An arrester bypass device can include a switch having an normal state and an operated state. The arrester bypass device can also include a first electrode mechanically coupled to the switch, where the first electrode is held when the switch is in the normal state and released when the switch is in the operated state. The arrester bypass device can also include a second electrode positioned in line with the first electrode, wherein the first electrode contacts the second electrode when the switch is in the operated state. The arrester bypass device can further include a ground strap having a first end and a second end, where the first end is mechanically coupled to the plunger, and where the second end is mechanically coupled to an electrical ground.

Abstract: The disclosed concept relates to hollow core arrester membranes generally and, in particular, to membranes that include a pultruded tube composed of fibers and resin, and one or more wrap layers composed of fibers and resin in the form of a mat or fabric. The one or more wrap layers are applied to the pultruded tube to form a wrapped, pultruded tube, which is over molded with a polymer enclosure.

Abstract: An isolator protection device can include a housing having at least one wall and a first coupling feature, where the at least one all forms a cavity, where the first coupling feature is configured to couple to an arrester, and where the at least one wall is configured to house an isolator body of an isolator within the cavity. The isolator protection device can also include a securing device disposed within the cavity, where the securing device is configured to secure a stud of the isolator to the isolator body during normal operating conditions.

Abstract: An isolator protection device can include a housing flaying at least one wall and a first coupling feature, where the at least one all forms a cavity, where the first coupling feature is configured to couple to an arrester, and where the at least one wall is configured to house an isolator body of an isolator within the cavity. The isolator protection device can also include a securing device disposed within the cavity, where the securing device is configured to secure a stud of the isolator to the isolator body during normal operating conditions.

Abstract: An arrester bypass device can include a switch having an normal state and an operated state. The arrester bypass device can also include a first electrode mechanically coupled to the switch, where the first electrode is held when the switch is in the normal state and released when the switch is in the operated state. The arrester bypass device can also include a second electrode positioned in line with the first electrode, wherein the first electrode contacts the second electrode when the switch is in the operated state. The arrester bypass device can further include a ground strap having a first end and a second end, where the first end is mechanically coupled to the plunger, and where the second end is mechanically coupled to an electrical ground.

Abstract: An electrical module assembly used in a surge arrester is manufactured by wrapping an electrical module assembly including at least one metal oxide varistor (MOV) disk to which a reinforcing structure including a pre-impregnated epoxy/glass-fiber composite has been applied with shrink film and compacting the wrapped electrical module assembly by heating the shrink film such that the shrink film shrinks and applies a radially compressive force to the electrical module assembly. The wrapped electrical module assembly then is cured at a temperature at which the shrink film no longer applies a compressive force.

Abstract: An electrical module assembly used in a surge arrester is manufactured by wrapping an electrical module assembly including at least one metal oxide varistor (MOV) disk to which a reinforcing structure including a pre-impregnated epoxy/glass-fiber composite has been applied with shrink film and compacting the wrapped electrical module assembly by heating the shrink film such that the shrink film shrinks and applies a radially compressive force to the electrical module assembly. The wrapped electrical module assembly then is cured at a temperature at which the shrink film no longer applies a compressive force.

Abstract: An electrical module assembly used in a surge arrester is manufactured by wrapping an electrical module assembly including at least one metal oxide varistor (MOV) disk to which a reinforcing structure including a pre-impregnated epoxy/glass-fiber composite has been applied with shrink film and compacting the wrapped electrical module assembly by heating the shrink film such that the shrink film shrinks and applies a radially compressive force to the electrical module assembly. The wrapped electrical module assembly then is cured at a temperature at which the shrink film no longer applies a compressive force.

Abstract: A liquid immersed surge arrester that protects electrical equipment includes a module assembly. The module assembly includes at least one varistor and a pre-impregnated composite around the at least one varistor. The liquid immersed surge arrester also includes contacts on opposite ends of the module assembly with which the module assembly is connected to electrical equipment to be protected and to electrical ground. The liquid immersed surge arrester also includes a tank that houses the module assembly and the contacts. A fault-tolerant protection device for protecting electrical equipment includes a surge arrester to protect electrical equipment from damage during periods of voltage above a normal operating range. The fault-tolerant protection device also includes a surge durable fuse element to disconnect the surge arrester after failure of the surge arrester to allow unprotected operation of the electrical system.

Abstract: A fuse includes an electrical assembly and a fuse tube assembly. The electrical assembly has two electrical contacts accessible from the exterior of the fuse and a fuse element in contact with the two electrical contacts. The fuse tube assembly includes a support structure surrounding at least a portion of the electrical assembly and a reinforcing structure formed over the support structure and in contact with at least a portion of the electrical assembly. The reinforcing structure is made of a fiber matrix pre-impregnated with a resin.

Abstract: A fuse includes an electrical assembly and a fuse tube assembly. The electrical assembly has two electrical contacts accessible from the exterior of the fuse and a fuse element in contact with the two electrical contacts. The fuse tube assembly includes a support structure surrounding at least a portion of the electrical assembly and a reinforcing structure formed over the support structure and in contact with at least a portion of the electrical assembly. The reinforcing structure is made of a fiber matrix pre-impregnated with a resin.

Abstract: A station class surge arrester includes a module assembly. The module assembly includes at least one metal oxide varistor (MOV) disk and a pre-impregnated composite that is applied around the at least one MOV disk. The pre-impregnated composite is capable of withstanding an 80 kA fault current for 12 cycles. The station class surge arrester also includes contacts on opposite ends of the module assembly with which the module assembly is connected to electrical equipment to be protected and to electrical ground.

Abstract: A mechanical reinforcement for an electrical apparatus has at least one electrical element with an outer surface and a reinforcing structure attached to the outer surface. The electrical element may be a monolithic MOV disk or a bonded MOV disk stack. The monolithic element may, for example, have a rating greater than 6 kV. The reinforcing structure may be pre-impregnated fiber matrix that may be, for example, pre-impregnated with resin. The mechanical reinforcement provides improved high current durability to the electrical apparatus.

Abstract: A surge arrester includes a stack of components having at least one varistor. Each component has end faces, at least one of which is mechanically bonded to an end face of another component such that the combined components of the stack define a single, monolithic structure that serves as both an electrically-active element and a mechanical support element of the surge arrester. The surge arrester also includes an insulative housing surrounding the stack of components. The stack of components is capable of withstanding current pulses having magnitudes of 65 kA and durations of {fraction (4/10)} microseconds without significant degradation in operating performance of the stack of components.

Abstract: A method of joining an end face of a first electric component to an end face of a second electric component includes applying a first metal layer to the end face of the first electric component to form a first metallized layer and applying a second metal layer to the end face of the second electric component to form a second metallized layer. A first fusible alloy layer is applied to the first metallized layer by melting a fusible alloy and propelling the melted fusible alloy onto the first metallized layer, and a second fusible alloy layer is applied to the second metallized layer by melting a fusible alloy and propelling the melted fusible alloy to the second metallized layer. The method further includes contacting the first fusible alloy layer to the second fusible alloy layer. Next, the end faces and fusible alloy layers are heated to melt the fusible alloy layers. After heating, the end faces and fusible alloy layers are cooled to form a bond between the end faces.

Abstract: A surface of a first ceramic component is joined to a surface of a second ceramic component using a silver-based composition. The silver-based composition is a mixture of silver metal and a metal oxide and the metal in the metal oxide is a metal other than silver. The silver-based composition is applied to the surface of the first ceramic component and to the surface of the second ceramic component. The silver-based composition applied to the first ceramic component is contacted to the silver-based composition applied to the second ceramic component. The surfaces of the first and second ceramic components are heated to melt the applied silver-based compositions. The surfaces of the first and second ceramic components are cooled to form a bond between the first and second ceramic components.

Abstract: An electrical apparatus includes at least one housing segment and at least one MOV disk. The housing segment includes a sheath and defines a bore having a first opening at one end of the housing segment and a second opening at the opposite end of the housing segment. The MOV disk is positioned within the bore. An adhesive is positioned in the bore between the MOV disk and the housing segment and is configured to circumferentially bond the MOV disk to the housing segment.

Abstract: A housing for an electrical apparatus includes a sheath, at least one shed and a hydrophobic coating. The sheath includes a first electrically insulative material and an outer surface. The at least one shed includes a second electrically insulative material and an outer surface. The hydrophobic coating is applied to the outer surface of at least one of the sheath and the at least one shed. One of the first electrically insulative material and the second electrically insulative material includes an electrically insulative, polymeric material.

Abstract: A surface of a first ceramic component is joined to a surface of a second ceramic component using a silver-based composition. The silver-based composition is a mixture of silver metal and a metal oxide and the metal in the metal oxide is a metal other than silver. The silver-based composition is applied to the surface of the first ceramic component and to the surface of the second ceramic component. The silver-based composition applied to the first ceramic component is contacted to the silver-based composition applied to the second ceramic component. The surfaces of the first and second ceramic components are heated to melt the applied silver-based compositions. The surfaces of the first and second ceramic components are cooled to form a bond between the first and second ceramic components.

Abstract: A method of joining an end face of a first electric component to an end face of a second electric component includes applying a first metal layer to the end face of the first electric component to form a first metallized layer and applying a second metal layer to the end face of the second electric component to form a second metallized layer. A first fusible alloy layer is applied to the first metallized layer by melting a fusible alloy and propelling the melted fusible alloy onto the first metallized layer, and a second fusible alloy layer is applied to the second metallized layer by melting a fusible alloy and propelling the melted fusible alloy to the second metallized layer. The method further includes contacting the first fusible alloy layer to the second fusible alloy layer. Next, the end faces and fusible alloy layers are heated to melt the fusible alloy layers. After heating, the end faces and fusible alloy layers are cooled to form a bond between the end faces.