Patents by Inventor Michael N. Blades
Michael N. Blades has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11939765Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.Type: GrantFiled: December 5, 2022Date of Patent: March 26, 2024Assignee: Gold Bond Building Products, LLCInventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Publication number: 20230416153Abstract: The present invention is directed to a gypsum panel and a method of making a gypsum panel. The gypsum panel comprises a gypsum core and a facing material. The gypsum core includes gypsum, a foaming agent, and optionally starch in an amount of less than 4 wt. % based on the weight of gypsum. The gypsum core includes air voids having an average void size of 50 microns or more. The gypsum panel has a density of 33 pcf or less, a weight of 1,800 lbs/MSF or less, and an NRC value of 0.2 or more.Type: ApplicationFiled: May 18, 2023Publication date: December 28, 2023Inventors: R. G. Iyer, Terry Moser, Bradley J. Busche, Eli Stav, Michael N. Blades, Joseph J. Bailey, Craig Robertson, Daisha Holloman
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Publication number: 20230399855Abstract: A sound damping wallboard for installation on an installed wallboard, a sound damping wallboard system, and a method of constructing a sound damping wallboard on a building structure are disclosed. The sound damping wallboard comprises a gypsum layer having a gypsum layer inner surface and a gypsum layer outer surface, a sound damping layer disposed at the gypsum layer inner surface for installation between the gypsum layer and an installed wallboard and having a sound damping layer inner surface, a first encasing layer disposed at the gypsum layer outer surface, and a second encasing layer disposed at the sound damping layer inner surface.Type: ApplicationFiled: August 23, 2023Publication date: December 14, 2023Inventors: Stephen A. Cusa, Michael N. Blades, Richard P. Weir, John W. Mixson
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Patent number: 11746534Abstract: A sound damping wallboard for installation on an installed wallboard, a sound damping wallboard system, and a method of constructing a sound damping wallboard on a building structure are disclosed. The sound damping wallboard comprises a gypsum layer having a gypsum layer inner surface and a gypsum layer outer surface, a sound damping layer disposed at the gypsum layer inner surface for installation between the gypsum layer and an installed wallboard and having a sound damping layer inner surface, a first encasing layer disposed at the gypsum layer outer surface, and a second encasing layer disposed at the sound damping layer inner surface.Type: GrantFiled: February 5, 2016Date of Patent: September 5, 2023Assignee: Gold Bond Building Products, LLCInventors: Stephen A. Cusa, Michael N. Blades, Richard P. Weir, John W. Mixson
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Publication number: 20230203806Abstract: A sound damping wallboard for installation on an installed wallboard, a sound damping wallboard system, and a method of constructing a sound damping wallboard on a building structure are disclosed. The sound damping wallboard includes a gypsum layer having a gypsum layer inner surface and a gypsum layer outer surface, a first sound damping layer disposed at the gypsum layer inner surface and having a first sound damping layer inner surface opposite the gypsum layer inner surface, a first encasing layer disposed at the gypsum layer outer surface, a second encasing layer disposed at the first sound damping layer inner surface, and a second sound damping layer disposed at the second encasing layer opposite the first sound damping layer inner surface.Type: ApplicationFiled: March 6, 2023Publication date: June 29, 2023Inventors: Jeff Hawk, Tommy Wilson, Michael N. Blades, Joseph J. Bailey, Brian G. Randall
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Publication number: 20230095434Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.Type: ApplicationFiled: December 5, 2022Publication date: March 30, 2023Inventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Patent number: 11598087Abstract: A sound damping wallboard for installation on an installed wallboard, a sound damping wallboard system, and a method of constructing a sound damping wallboard on a building structure are disclosed. The sound damping wallboard includes a gypsum layer having a gypsum layer inner surface and a gypsum layer outer surface, a first sound damping layer disposed at the gypsum layer inner surface and having a first sound damping layer inner surface opposite the gypsum layer inner surface, a first encasing layer disposed at the gypsum layer outer surface, a second encasing layer disposed at the first sound damping layer inner surface, and a second sound damping layer disposed at the second encasing layer opposite the first sound damping layer inner surface.Type: GrantFiled: June 1, 2018Date of Patent: March 7, 2023Assignee: Gold Bond Building Products, LLCInventors: Jeff Hawk, Tommy Wilson, Michael N. Blades, Joseph J. Bailey, Brian G. Randall
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Publication number: 20220411330Abstract: In general, the present invention is directed to a gypsum board comprising a gypsum core and a glass mat facing material including a coating. The coating comprises a resin including an acrylic resin, a siloxane rubber, or a mixture thereof and hydrophobic additive comprising an organosilane. The gypsum board passes at least one of the three air and water barrier tests specified in AC-212 wherein the tests comprise a water penetration barrier test as conducted in accordance with ASTM E331-00, a hydrostatic head test as conducted in accordance with AATCC 127-2008, or an air barrier test as conducted in accordance with ASTM E2357-11.Type: ApplicationFiled: June 9, 2022Publication date: December 29, 2022Inventors: Michael N. Blades, Dalton Steed, Bradley J. Busche, Joseph J. Bailey
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Patent number: 11519167Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.Type: GrantFiled: December 27, 2019Date of Patent: December 6, 2022Assignee: GOLD BOND BUILDING PRODUCTS, LLCInventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Publication number: 20210180322Abstract: Provided are wallboard panels that include a foam material layer and a core material, with one or more sheets of facer material and/or one or more sheets of backing material. The foam material layer may include one or more pores having an open pore geometry. Additionally, provided are methods of manufacturing such wallboard panels.Type: ApplicationFiled: December 11, 2020Publication date: June 17, 2021Inventors: Bradley J. Busche, Joseph J. Bailey, Brian G. Randall, Michael N. Blades
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Publication number: 20210129479Abstract: In the present disclosure, a gypsum panel is disclosed. The gypsum panel comprises a gypsum core having a first gypsum layer surface and a second gypsum layer surface opposite the first gypsum layer surface and a fluted layer having a first fluted layer surface and a second fluted layer surface opposite the first fluted layer surface wherein the first fluted layer surface facing the first gypsum layer surface. The present disclosure is also directed to a method of forming the aforementioned gypsum panel.Type: ApplicationFiled: October 30, 2020Publication date: May 6, 2021Inventors: Michael N. Blades, Dalton Steed, Thomas R. Wilson, Dallas King
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Publication number: 20200131759Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.Type: ApplicationFiled: December 27, 2019Publication date: April 30, 2020Inventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Patent number: 10519650Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard includes a gypsum layer having a first side with a first gypsum surface, a first encasing layer at least partially covering the first gypsum surface to form a first encasing layer portion, and a sound damping layer on the first side covering at least part of the first encasing layer portion.Type: GrantFiled: March 5, 2018Date of Patent: December 31, 2019Assignee: National Gypsum Properties, LLCInventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Publication number: 20180347182Abstract: A sound damping wallboard for installation on an installed wallboard, a sound damping wallboard system, and a method of constructing a sound damping wallboard on a building structure are disclosed. The sound damping wallboard includes a gypsum layer having a gypsum layer inner surface and a gypsum layer outer surface, a first sound damping layer disposed at the gypsum layer inner surface and having a first sound damping layer inner surface opposite the gypsum layer inner surface, a first encasing layer disposed at the gypsum layer outer surface, a second encasing layer disposed at the first sound damping layer inner surface, and a second sound damping layer disposed at the second encasing layer opposite the first sound damping layer inner surface.Type: ApplicationFiled: June 1, 2018Publication date: December 6, 2018Inventors: Jeff Hawk, Tommy Wilson, Michael N. Blades, Joseph J. Bailey, Brian G. Randall
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Publication number: 20180195274Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard includes a gypsum layer having a first side with a first gypsum surface, a first encasing layer at least partially covering the first gypsum surface to form a first encasing layer portion, and a sound damping layer on the first side covering at least part of the first encasing layer portion.Type: ApplicationFiled: March 5, 2018Publication date: July 12, 2018Inventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Patent number: 9909304Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard includes a gypsum layer having a first side with a first gypsum surface, a first encasing layer at least partially covering the first gypsum surface to form a first encasing layer portion, and a sound damping layer on the first side covering at least part of the first encasing layer portion.Type: GrantFiled: October 13, 2016Date of Patent: March 6, 2018Assignee: National Gypsum Properties, LLCInventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Publication number: 20170037617Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard includes a gypsum layer having a first side with a first gypsum surface, a first encasing layer at least partially covering the first gypsum surface to form a first encasing layer portion, and a sound damping layer on the first side covering at least part of the first encasing layer portion.Type: ApplicationFiled: October 13, 2016Publication date: February 9, 2017Inventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Patent number: 9512613Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.Type: GrantFiled: February 5, 2016Date of Patent: December 6, 2016Assignee: National Gympsum Properties, LLCInventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir
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Publication number: 20160230395Abstract: A sound damping wallboard for installation on an installed wallboard, a sound damping wallboard system, and a method of constructing a sound damping wallboard on a building structure are disclosed. The sound damping wallboard comprises a gypsum layer having a gypsum layer inner surface and a gypsum layer outer surface, a sound damping layer disposed at the gypsum layer inner surface for installation between the gypsum layer and an installed wallboard and having a sound damping layer inner surface, a first encasing layer disposed at the gypsum layer outer surface, and a second encasing layer disposed at the sound damping layer inner surface.Type: ApplicationFiled: February 5, 2016Publication date: August 11, 2016Inventors: Stephen A. Cusa, Michael N. Blades, Richard P. Weir, John W. Mixson
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Publication number: 20160230384Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.Type: ApplicationFiled: February 5, 2016Publication date: August 11, 2016Inventors: Michael N. Blades, John M. Watt, John E. Yakowenko, Todd D. Broud, Keith R. O'Leary, Stephen A. Cusa, Mauricio Quiros, Brian G. Randall, Richard P. Weir