Abstract: A brushless direct-current (BLDC) motor includes a stator assembly and a rotor assembly including a rotor supporting permanent magnets rotatable relative to the stator assembly. The stator assembly includes a stator comprising a stator core and stator teeth radially extending from the stator core and defining slots therebetween. A first set of stator windings is wound on the stator teeth, and a second set of stator windings is also wound on the stator teeth such that, on each stator tooth, the first and second windings are provided in an electrically parallel configuration.

Abstract: Systems, methods and apparatuses provide for technology that includes a motor, a trigger assembly including a trigger member and an elastomer member mechanically coupled to the trigger member and moveable along a movement axis, wherein the elastomer member includes an electrically-conductive non-planar surface, a controller configured to operate the motor, and a circuit board oriented substantially perpendicularly to the movement axis, the circuit board including a plurality of conductive tracks facing the non-planar surface coupled to a resistor divider, and wherein controller is configured to vary a speed of the motor based on a number of the plurality of conductive tracks contacted by the non-planar surface of the elastomer member. The elastomer member may include a non-planar surface having a conductive central region, a conductive peripheral region and an insulative region positioned between the conductive central region and the conductive peripheral region.

Abstract: A power tool is provided an electric motor, a nosecone assembly having a metal body, a terminal block that couples to a removable battery pack, and an electronic power module that regulates supply of electric current from the battery pack to the motor. A discharge wire is coupled to the terminal block on a first end and to the metal body of the nosecone assembly on a second end to provide a discharge path from the nosecone directly to the battery pack bypassing the electronic power module.

Abstract: A brushless direct-current (BLDC) motor for a power tool includes a rotor assembly and a stator assembly including stator windings. A ratio of a motor size (Km) constant of the motor to an electrical envelope of the motor including electrical parts of the motor is greater than approximately 900 (N·m/?W)/m{circumflex over (?)}3. A ratio of a motor size (Km) constant of the motor to a magnetic envelope of the motor including stator core and windings is greater than approximately 810 (N·m/?W)/m{circumflex over (?)}3.

Abstract: A brushless direct-current (BLDC) motor for a power tool includes a rotor assembly and a stator assembly including a stator comprising a stator core and stator teeth radially extending from the stator core and defining slots therebetween, and stator windings wound on the stator teeth. The stator has an inner diameter defined by inner ends of the stator teeth and an outer diameter defined by an outer surface of the stator core. A ratio of the inner diameter to the outer diameter is in the range of 0.5 to 0.53. The stator core has a variable thickness and, for each slot, includes a first portion forming an approximately right angle with the respective stator tooth and a second portion that is substantially normal to a radius of the stator assembly and forms an angle of approximately 25 to 35 degrees with the first portion.

Abstract: A brushless direct-current (BLDC) motor includes a stator assembly and a rotor assembly including a rotor supporting permanent magnets rotatable relative to the stator assembly. The stator assembly includes a stator comprising a stator core and stator teeth radially extending from the stator core and defining slots therebetween. A first set of stator windings is wound on the stator teeth, and a second set of stator windings is also wound on the stator teeth such that, on each stator tooth, the first and second windings are provided in an electrically parallel configuration.

Abstract: A brushless direct-current (BLDC) motor for a power tool includes a motor housing having a radial wall, a rotor, a stator assembly including stator windings, and stator terminals extending substantially parallel to the longitudinal axis from the stator assembly. The stator terminals are substantially aligned with centerlines of slots of the stator assembly. A circuit board is mounted on the stator terminals adjacent the stator assembly. The circuit board includes conductive traces facilitating a one of a delta or a series connection between the stator windings. The circuit board may be mounted inside the motor housing in contact with the radial member. A second circuit board may be provided with power switches for driving the motor proximate the circuit board.

Abstract: A brushless direct-current (BLDC) motor for a power tool includes a rotor assembly; a stator assembly including a stator having stator teeth forming slots therebetween and stator windings wound around the stator teeth; stator terminals extending substantially parallel to the longitudinal axis from the stator assembly and being substantially aligned with centerlines of the slots of the stator assembly; and a circuit board mounted on the stator terminals adjacent the stator assembly. The circuit board includes conductive traces facilitating a one of a delta or a series connection between the stator windings. An end insulator is provided at an axial end of the stator to electrically insulate the stator from the stator windings, the end insulator including support members to support the stator terminals relative to the stator assembly. The circuit board is mounted and fastened to the support members.